1998 DODGE RAM 1500 differential

(6) Fill transfer case to bottom edge of fill plug
opening with MopartATF +4, Automatic Transmis-
sion fluid.
(7) Install and tighten fill plug to 41-54 N´m
(30-40 ft. lbs.).
(8) Lower vehicle.
FRONT OUTPUT SHAFT SEAL
REMOVAL
(1) Remove the front propeller shaft (Refer to 3 -
DIFFERENTIAL & DRIVELINE/PROPELLER
SHAFT/PROPELLER SHAFT - REMOVAL).
(2) Install two bolts 180É apart into the front out-
put shaft companion flange.
(3) Place holder over the bolts and against the
companion flange (Fig. 92).
(4) Remove and discard the front companion flange
nut.
(5) Remove the companion flange from the front
output shaft. It may be necessary to use Flange
puller 8992 to remove the companion flange.
(6) Using a screw and a slide hammer, remove the
front output shaft seal.
INSTALLATION
(1) Install the new front output shaft seal with
Installer MB991168A.
(2) Install the front companion flange onto the
front output shaft.
(3) Install two bolts 180É apart into the front out-
put shaft companion flange.
(4) Place holder over the bolts and against the
companion flange (Fig. 93).
(5) Install a new front companion flange nut.
Tighten the companion flange nut to 258-312 N´m
(190-230 ft.lbs.).
(6) Install front propeller shaft (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - INSTALLATION).
Fig. 92 Remove Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
Fig. 93 Install Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
21 - 572 TRANSFER CASE - NV273DR
FLUID (Continued)

DESCRIPTION - TIRE PRESSURE FOR HIGH
SPEEDS
For proper tire pressure specification refer to the
Owners Manual.
DESCRIPTION - REPLACEMENT TIRES
The original equipment tires provide a proper bal-
ance of many characteristics such as:
²Ride
²Noise
²Handling
²Durability
²Tread life
²Traction
²Rolling resistance
²Speed capability
It is recommended that tires equivalent to the orig-
inal equipment tires be used when replacement is
needed.
Failure to use equivalent replacement tires may
adversely affect the safety and handling of the vehi-
cle.
The use of oversize tires may cause interference
with vehicle components. Under extremes of suspen-
sion and steering travel, interference with vehicle
components may cause tire damage.
WARNING: FAILURE TO EQUIP THE VEHICLE WITH
TIRES HAVING ADEQUATE SPEED CAPABILITY
CAN RESULT IN SUDDEN TIRE FAILURE.
DESCRIPTION - TIRE INFLATION PRESSURES
Under inflation will cause rapid shoulder wear, tire
flexing, and possible tire failure (Fig. 12).Over inflation will cause rapid center wear and
loss of the tire's ability to cushion shocks (Fig. 13).
Improper inflation can cause:
²Uneven wear patterns
²Reduced tread life
²Reduced fuel economy
²Unsatisfactory ride
²Vehicle drift
For proper tire pressure specification refer to the
vehicles Owners Manual.
WARNING: OVER OR UNDER INFLATED TIRES CAN
AFFECT VEHICLE HANDLING AND TREAD WEAR.
THIS MAY CAUSE THE TIRE TO FAIL SUDDENLY,
RESULTING IN LOSS OF VEHICLE CONTROL.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - PRESSURE
GAUGES
A quality air pressure gauge is recommended to
check tire pressure. After checking the air pressure,
replace valve cap finger tight.
DIAGNOSIS AND TESTING - TIRE NOISE OR
VIBRATION
Radial-ply tires are sensitive to force impulses
caused by improper mounting, vibration, wheel
defects, or possibly tire imbalance.
To find out if tires are causing the noise or vibra-
tion, drive the vehicle over a smooth road at varying
speeds. Note the noise level during acceleration and
deceleration. The engine, differential and exhaust
noises will change as speed varies, while the tire
noise will usually remain constant.
Fig. 12 Under Inflation Wear
1 - THIN TIRE THREAD AREAS
Fig. 13 Over Inflation Wear
1 - THIN TIRE THREAD AREA
DRTIRES/WHEELS 22 - 7
TIRES (Continued)

DIAGNOSIS AND TESTING - A/C ORIFICE TUBE
WARNING: THE LIQUID LINE BETWEEN THE CON-
DENSER OUTLET AND THE A/C ORIFICE TUBE
CAN BECOME HOT ENOUGH TO BURN THE SKIN.
USE EXTREME CAUTION WHEN PERFORMING THE
FOLLOWING TEST.
NOTE: The A/C orifice tube can be checked for
proper operation using the following procedure.
However, the A/C orifice tube is only serviced as a
part of the liquid line. If the results of this test indi-
cate that the A/C orifice tube is obstructed or miss-
ing, the liquid line must be replaced.
(1) Confirm that the refrigerant system is properly
charged. (Refer to 24 - HEATING & AIR CONDI-
TIONING - DIAGNOSIS AND TESTING - A/C PER-
FORMANCE)
(2) Start the engine. Turn on the air conditioning
system and confirm that the compressor clutch is
engaged.
(3) Allow the air conditioning system to operate for
five minutes.
(4) Lightly and cautiously touch the liquid line
near the condenser outlet at the front of the engine
compartment. The liquid line should be hot to the
touch.
(5) Touch the liquid line near the evaporator inlet
at the rear of the engine compartment. The liquid
line should be cold to the touch.
(6) If there is a distinct temperature differential
between the two ends of the liquid line, the A/C ori-
fice tube is in good condition. If there is little or no
detectable temperature differential between the two
ends of the liquid line, the A/C orifice tube is
obstructed or missing and the liquid line must be
replaced.
ACCUMULATOR
DESCRIPTION
The accumulator (Fig. 21) is mounted in the engine
compartment between the evaporator outlet and the
compressor suction port. An integral mounting
bracket is used to secure the accumulator to the dash
panel.
The accumulator cannot be repaired and, if faulty
or damaged, it must be replaced. The rubber O-rings
are available for service replacement.
OPERATION
Refrigerant enters the accumulator canister as a
low pressure vapor through the inlet tube. Any liq-
uid, oil-laden refrigerant falls to the bottom of thecanister, which acts as a separator. A desiccant bag is
mounted inside the accumulator canister to absorb
any moisture which may have entered and become
trapped within the refrigerant system.
REMOVAL
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING) and (Refer to 24 - HEATING & AIR CON-
DITIONING/PLUMBING - CAUTION).
(1) Disconnect and isolate the battery negative
cable.
(2) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
Fig. 21 Accumulator - Typical
1 - A/C LOW PRESSURE SWITCH (IF EQUIPPED)
2 - PRESSURE SWITCH FITTING
3 - OUTLET TO COMPRESSOR
4 - ANTI-SIPHON HOLE
5 - DESICCANT BAG
6 - OIL RETURN ORIFICE FILTER
7 - VAPOR RETURN TUBE
8 - ACCUMULATOR DOME
9 - O-RING SEAL
10 - INLET FROM EVAPORATOR
DRPLUMBING 24 - 61
A/C ORIFICE TUBE (Continued)

BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.........................2-19,2-34
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..........................2-27,2-36
BALL JOINT - INSTALLATION, LOWER . 2-20,2-35
BALL JOINT - INSTALLATION, UPPER.....2-36
BALL JOINT - REMOVAL, LOWER.....2-19,2-35
BALL JOINT - REMOVAL, UPPER.........2-36
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.............21-144
BANDS - ADJUSTMENT...............21-195
BANDS - DESCRIPTION...............21-194
BANDS - OPERATION................21-194
BAR - DESCRIPTION, STABILIZER........2-24
BAR - DESCRIPTION, TORSION..........2-26
BAR - INSTALLATION, STABILIZER....2-25,2-40
BAR - INSTALLATION, TORSION..........2-27
BAR - INSTALLATION, TRACK...........19-38
BAR - OPERATION, STABILIZER..........2-25
BAR - OPERATION, TORSION............2-26
BAR - REMOVAL, STABILIZER.......2-25,2-39
BAR - REMOVAL, TORSION.............2-26
BAR - REMOVAL, TRACK..............19-38
BAR CROSS MEMBER BUSHING -
INSTALLATION, TORSION...............2-15
BAR CROSSMEMBER BUSHING -
REMOVAL, TORSION...................2-13
BASE BRAKE, SPECIFICATIONS...........5-10
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASE BRAKES, SPECIAL TOOLS...........5-5
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-73
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-15
BATTERY CABLES - INSTALLATION.......8F-17
BATTERY CABLES - OPERATION.........8F-15
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - OPERATION.....8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-21
BATTERY TEMPERATURE SENSOR -
INSTALLATION.......................8F-21
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-21
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-21
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-12
BATTERY TRAY - DESCRIPTION.........8F-17
BATTERY TRAY - INSTALLATION.........8F-18
BATTERY TRAY - OPERATION...........8F-17
BATTERY TRAY - REMOVAL............8F-17
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-28
BEAM INDICATOR - OPERATION, HIGH....8J-28
BEARING - ADJUSTMENTS, CENTER.......3-9
BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN . . 9-134,9-207
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-10
BEARING - INSTALLATION, HUB
..........2-32
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT
......................21-216
BEARING - INSTALLATION, OUTPUT
SHAFT REAR
.......................21-217
BEARING - INSTALLATION, PILOT
........6-12
BEARING - REMOVAL, CENTER
...........3-9BEARING - REMOVAL, CLUTCH RELEASE . . . 6-9
BEARING - REMOVAL, HUB.............2-31
BEARING - REMOVAL, OUTPUT SHAFT
FRONT............................21-216
BEARING - REMOVAL, OUTPUT SHAFT
REAR.............................21-216
BEARING - REMOVAL, PILOT............6-11
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-272
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-274
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD........9-129
BEARING FITTING, STANDARD
PROCEDURE - CONNECTING ROD........9-49
BEARING FITTING, STANDARD
PROCEDURE - MAIN...................9-44
BEARINGS - INSPECTION, CRANKSHAFT
MAIN.........................9-135,9-208
BEARINGS - INSTALLATION, AXLE . . 3-125,3-153,
3-44,3-95
BEARINGS - INSTALLATION, CAMSHAFT . . 9-271
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . . . 3-106,3-134,3-161,3-48,
3-75
BEARINGS - REMOVAL, AXLE . 3-125,3-152,3-43,
3-95
BEARINGS - REMOVAL, CAMSHAFT......9-268
BEARINGS - REMOVAL, DIFFERENTIAL
CASE............3-105,3-134,3-161,3-48,3-75
BELT - 3.7L / 4.7L - INSTALLATION,
DRIVE................................7-26
BELT - 3.7L / 4.7L - REMOVAL, DRIVE.....7-26
BELT - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-29
BELT - 5.9L DIESEL - REMOVAL, DRIVE....7-29
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING...........9-171,9-81
BELT / CHAIN COVER(S) - REMOVAL,
TIMING........................9-170,9-81
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE................7-24,7-27
BELT - INSTALLATION, FRONT CENTER
SEAT ..............................8O-31
BELT - REMOVAL, FRONT CENTER SEAT . . 8O-30
BELT & RETRACTOR - INSTALLATION,
FRONT CENTER SEAT.................8O-29
BELT & RETRACTOR - INSTALLATION,
REAR CENTER SEAT..................8O-45
BELT & RETRACTOR - INSTALLATION,
REAR OUTBOARD SEAT...............8O-47
BELT & RETRACTOR - REMOVAL, FRONT
CENTER SEAT.......................8O-29
BELT & RETRACTOR - REMOVAL, REAR
CENTER SEAT.......................8O-44
BELT & RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT....................8O-46
BELT BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT....................8O-38
BELT BUCKLE - REMOVAL, FRONT
OUTBOARD SEAT....................8O-37
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER........................23-93
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - INSTALLATION, REAR
DOOR INNER........................23-94
BELT MOLDING - INSTALLATION, REAR
DOOR OUTER.......................23-94
BELT MOLDING - REMOVAL, FRONT
DOOR INNER........................23-93
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER.......................23-92
BELT MOLDING - REMOVAL, REAR
DOOR INNER........................23-94
BELT MOLDING - REMOVAL, REAR
DOOR OUTER.......................23-93
BELT SWITCH - DESCRIPTION, SEAT.....8O-51
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT
......................8O-51
BELT SWITCH - OPERATION, SEAT
.......8O-51
BELT TENSION REDUCER -
DESCRIPTION, SEAT
..................8O-53
BELT TENSION REDUCER - DIAGNOSIS
AND TESTING, SEAT
..................8O-54
BELT TENSION REDUCER - OPERATION,
SEAT
..............................8O-54BELT TENSIONER - 3.7L / 4.7L -
DESCRIPTION........................7-21
BELT TENSIONER - 3.7L / 4.7L -
INSTALLATION........................7-22
BELT TENSIONER - 3.7L / 4.7L -
OPERATION..........................7-21
BELT TENSIONER - 3.7L / 4.7L -
REMOVAL...........................7-21
BELT TENSIONER - 5.9L DIESEL -
DESCRIPTION........................7-23
BELT TENSIONER - 5.9L DIESEL -
INSTALLATION........................7-24
BELT TENSIONER - 5.9L DIESEL -
OPERATION..........................7-23
BELT TENSIONER - 5.9L DIESEL -
REMOVAL...........................7-23
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-52
BELT TENSIONER - OPERATION, SEAT....8O-53
BELT TENSIONER-5.7L - DESCRIPTION....7-22
BELT TENSIONER-5.7L - INSTALLATION....7-23
BELT TENSIONER-5.7L - OPERATION......7-22
BELT TENSIONER-5.7L - REMOVAL.......7-22
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-55
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-55
BELT/CHAIN AND SPROCKETS -
INSPECTION, TIMING.............9-174,9-84
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING...........9-176,9-85
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.................9-172,9-83
BEZEL - INSTALLATION, CLUSTER.......23-49
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-57
BEZEL - INSTALLATION, INSTRUMENT
PANEL DRIVER SIDE..................23-58
BEZEL - INSTALLATION, INSTRUMENT
PANEL HEADLAMP SWITCH............23-56
BEZEL - REMOVAL, CLUSTER...........23-49
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-57
BEZEL - REMOVAL, INSTRUMENT PANEL
DRIVER SIDE........................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
HEADLAMP SWITCH..................23-56
BIN - INSTALLATION, STORAGE.........23-61
BIN - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN - REMOVAL, STORAGE.............23-61
BIN - REMOVAL, UNDER SEAT STORAGE . . 23-80
BIN COVERING - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN COVERING - REMOVAL, UNDER
SEAT STORAGE......................23-80
BIN LATCH - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN LATCH - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BIN LID - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN LID - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BLADE - DESCRIPTION, WIPER.........8R-18
BLADE - INSTALLATION, WIPER.........8R-20
BLADE - OPERATION, WIPER...........8R-19
BLADE - REMOVAL, WIPER............8R-19
BLEEDING - STANDARD PROCEDURE......5-31
BLEEDING - STANDARD PROCEDURE,
ABS BRAKE..........................5-46
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-5
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-26
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLEND DOOR - INSTALLATION..........24-27
BLEND DOOR - REMOVAL.............24-27
BLEND DOOR ACTUATOR -
DESCRIPTION.......................24-17
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-18
BLEND DOOR ACTUATOR - OPERATION
. . . 24-17
BLEND DOOR ACTUATOR - REMOVAL
....24-17
BLOCK - CLEANING, ENGINE
. . 9-128,9-205,9-39
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-18
BLOCK - DESCRIPTION, ENGINE
.....9-128,9-38
DRINDEX 3
Description Group-Page Description Group-Page Description Group-Page

CASE - NV271 - DESCRIPTION,
TRANSFER.........................21-447
CASE - NV271 - DIAGNOSIS AND
TESTING, TRANSFER.................21-448
CASE - NV271 - DISASSEMBLY,
TRANSFER.........................21-450
CASE - NV271 - INSPECTION, TRANSFER . 21-459
CASE - NV271 - INSTALLATION,
TRANSFER.........................21-473
CASE - NV271 - OPERATION, TRANSFER . 21-448
CASE - NV271 - REMOVAL, TRANSFER . . 21-450
CASE - NV273 - ASSEMBLY, TRANSFER . . 21-556
CASE - NV273 - CLEANING, TRANSFER . . 21-554
CASE - NV273 - DESCRIPTION,
TRANSFER.........................21-542
CASE - NV273 - DIAGNOSIS AND
TESTING, TRANSFER.................21-543
CASE - NV273 - DISASSEMBLY,
TRANSFER.........................21-544
CASE - NV273 - INSPECTION, TRANSFER . 21-554
CASE - NV273 - INSTALLATION,
TRANSFER.........................21-568
CASE - NV273 - OPERATION, TRANSFER . 21-543
CASE - NV273 - REMOVAL, TRANSFER . . 21-544
CASE BEARINGS - INSTALLATION,
DIFFERENTIAL.....3-106,3-134,3-161,3-48,3-75
CASE BEARINGS - REMOVAL,
DIFFERENTIAL.....3-105,3-134,3-161,3-48,3-75
CASE CONTROL MODULE -
DESCRIPTION, TRANSFER.............8E-16
CASE CONTROL MODULE - OPERATION,
TRANSFER..........................8E-16
CASE, NV241 GENII - TRANSFER.......21-438
CASE, NV241/NV243 - TRANSFER......21-439
CASE, NV243 - TRANSFER......21-505,21-506
CASE, NV244 GENII - TRANSFER.......21-535
CASE, NV271 - TRANSFER............21-473
CASE NV271/NV273, SPECIAL TOOLS -
TRANSFER...................21-474,21-569
CASE, NV273 - TRANSFER............21-568
CASE SKID PLATE - INSTALLATION,
TRANSFER..........................13-26
CASE SKID PLATE - REMOVAL,
TRANSFER..........................13-26
CASTER ADJUSTMENT - STANDARD
PROCEDURE, CAMBER..................2-4
CASTER AND TOE ADJUSTMENT -
STANDARD PROCEDURE, CAMBER........2-4
CATALYTIC CONVERTER - DESCRIPTION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-6
CATCH - INSTALLATION, LATCH STRIKER
/ SECONDARY.......................23-48
CATCH - REMOVAL, LATCH STRIKER /
SECONDARY........................23-47
CAUTION - A/C SYSTEM...............24-43
CAUTION, HALF SHAFT.................3-20
CAUTION, INTERIOR..................23-62
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-8
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER & LEFT OUTBOARD -
INSTALLATION......................8O-50
CENTER & LEFT OUTBOARD - REMOVAL
. . 8O-48
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO
.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO
.......................8M-9
CENTER ANCHOR & RIGHT OUTBOARD -
INSTALLATION
......................8O-50
CENTER ANCHOR & RIGHT OUTBOARD -
REMOVAL
..........................8O-49
CENTER ARMREST / SEAT BACK -
INSTALLATION
.......................23-77
CENTER ARMREST / SEAT BACK -
REMOVAL
..........................23-76
CENTER BEARING - ADJUSTMENTS
........3-9
CENTER BEARING - INSTALLATION
........3-9
CENTER BEARING - REMOVAL
............3-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL
..................23-57
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL
..................23-57
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION
.......................8L-11CENTER HIGH MOUNTED STOP LAMP -
REMOVAL..........................8L-11
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION.................8L-11
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL....................8L-11
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-8
CENTER SEAT - INSTALLATION..........23-76
CENTER SEAT - REMOVAL.............23-75
CENTER SEAT BACK HINGE -
INSTALLATION.......................23-79
CENTER SEAT BACK HINGE - REMOVAL . . . 23-78
CENTER SEAT BACK INERTIA HINGE
COVER - INSTALLATION...............23-77
CENTER SEAT BACK INERTIA HINGE
COVER - REMOVAL...................23-77
CENTER SEAT BACK LID - INSTALLATION . 23-79
CENTER SEAT BACK LID - REMOVAL.....23-79
CENTER SEAT BELT - INSTALLATION,
FRONT.............................8O-31
CENTER SEAT BELT - REMOVAL, FRONT . . 8O-30
CENTER SEAT BELT & RETRACTOR -
INSTALLATION, FRONT................8O-29
CENTER SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-45
CENTER SEAT BELT & RETRACTOR -
REMOVAL, FRONT....................8O-29
CENTER SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-44
CENTER SEAT CUSHION - INSTALLATION . . . 23-79
CENTER SEAT CUSHION - REMOVAL.....23-79
CENTER SEAT CUSHION COVER -
INSTALLATION.......................23-79
CENTER SEAT CUSHION COVER -
REMOVAL..........................23-79
CENTERING - STANDARD PROCEDURE,
CLOCKSPRING......................8O-19
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE.........................Intro.-11
CHAIN COVER(S) - INSTALLATION,
TIMING BELT....................9-171,9-81
CHAIN COVER(S) - REMOVAL, TIMING
BELT ..........................9-170,9-81
CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-167
CHAIN WEAR, STANDARD PROCEDURE -
MEASURING TIMING...................9-77
CHAIN/TENSIONER - DESCRIPTION,
TIMING............................9-229
CHAIN/TENSIONER - OPERATION,
TIMING............................9-229
CHANNEL - INSTALLATION, GLASS RUN . . 23-22,
23-31
CHANNEL - REMOVAL, GLASS RUN . 23-21,23-30
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-47
CHARGE AIR COOLER AND PLUMBING -
CLEANING..........................11-17
CHARGE AIR COOLER AND PLUMBING -
DESCRIPTION.......................11-16
CHARGE AIR COOLER AND PLUMBING -
INSPECTION........................11-17
CHARGE AIR COOLER AND PLUMBING -
INSTALLATION.......................11-17
CHARGE AIR COOLER AND PLUMBING -
OPERATION
.........................11-16
CHARGE AIR COOLER AND PLUMBING -
REMOVAL
..........................11-17
CHARGE AIR COOLER SYSTEM - LEAKS
- DIAGNOSIS AND TESTING
............11-16
CHARGING - DESCRIPTION
.............8F-19
CHARGING - OPERATION
..............8F-19
CHARGING - STANDARD PROCEDURE,
BATTERY
............................8F-8
CHARGING SYSTEM - DIAGNOSIS AND
TESTING
...........................8F-19
CHARGING SYSTEM - SPECIFICATIONS,
TORQUE - GENERATOR
................8F-20
CHART - SPECIFICATIONS, TORQUE
........5-8
CHART, SPECIFICATIONS - TORQUE
.......5-46
CHART, SPECIFICATIONS - TORQUE
.....19-19,
19-23,19-35,19-42
CHART, SPECIFICATIONS - TORQUE
. . 2-10,2-29,
2-42
CHART, SPECIFICATIONS - TORQUE
......22-13CHARTS - DIAGNOSIS AND TESTING,
DIAGNOSIS........................21-145
CHARTS - DIAGNOSIS AND TESTING,
SMOKE DIAGNOSIS...................9-236
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL......................7-17
CHECK - STANDARD PROCEDURE, FLUID
LEVEL......................21-202,21-366
CHECK - STANDARD PROCEDURE, OIL
PUMP VOLUME.....................21-387
CHECK CABLE - INSTALLATION.........23-15
CHECK CABLE - REMOVAL.............23-15
CHECK GAUGES INDICATOR -
DESCRIPTION.......................8J-21
CHECK GAUGES INDICATOR -
OPERATION.........................8J-21
CHECK VALVE - DESCRIPTION...........8R-7
CHECK VALVE - INSTALLATION..........8R-8
CHECK VALVE - OPERATION.............8R-8
CHECK VALVE - REMOVAL..............8R-8
CHILD RESTRAINT ANCHOR -
DESCRIPTION.......................8O-15
CHILD RESTRAINT ANCHOR -
INSTALLATION......................8O-18
CHILD RESTRAINT ANCHOR -
OPERATION.........................8O-17
CHILD RESTRAINT ANCHOR - REMOVAL . . 8O-17
CHIME WARNING SYSTEM -
DESCRIPTION........................8B-1
CHIME WARNING SYSTEM - DIAGNOSIS
AND TESTING........................8B-3
CHIME WARNING SYSTEM - OPERATION . . . 8B-1
CIGAR LIGHTER OUTLET -
DESCRIPTION.....................8W-97-2
CIGAR LIGHTER OUTLET - DIAGNOSIS
AND TESTING.....................8W-97-2
CIGAR LIGHTER OUTLET - OPERATION . 8W-97-2
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR......8M-10
CIRCUIT - OPERATION, FUEL DRAIN.....14-67
CIRCUIT ACTUATION TEST MODE -
DESCRIPTION........................25-1
CIRCUIT FUNCTIONS - DESCRIPTION . . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CIRCUIT SENSE - DESCRIPTION,
IGNITION...........................8E-10
CIRCUIT SENSE - OPERATION, IGNITION . . 8E-11
CIRCUITS - OPERATION, NON-
MONITORED.........................25-8
CLAMPS - DESCRIPTION, HOSE...........7-3
CLAMPS - OPERATION, HOSE.............7-5
CLEANING/REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING
SYSTEM............................7-17
CLEARANCE - STANDARD PROCEDURE,
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL...............9-272
CLEARANCE - STANDARD PROCEDURE,
MAIN BEARING......................9-274
CLEARANCE LAMP - INSTALLATION, CAB . 8L-12
CLEARANCE LAMP - REMOVAL, CAB.....8L-11
CLOCKSPRING - DESCRIPTION.........8O-18
CLOCKSPRING - INSTALLATION.........8O-21
CLOCKSPRING - OPERATION...........8O-19
CLOCKSPRING - REMOVAL............8O-20
CLOCKSPRING CENTERING - STANDARD
PROCEDURE........................8O-19
CLUSTER - ASSEMBLY, INSTRUMENT....8J-15
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-2
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT........................8J-10
CLUSTER - DISASSEMBLY, INSTRUMENT . . 8J-14
CLUSTER - INSTALLATION, INSTRUMENT . 8J-16
CLUSTER - OPERATION, INSTRUMENT.....8J-6
CLUSTER - REMOVAL, INSTRUMENT.....8J-14
CLUSTER BEZEL - INSTALLATION........23-49
CLUSTER BEZEL - REMOVAL...........23-49
CLUTCH - 5.9L DIESEL - DESCRIPTION,
FAN DRIVE VISCOUS...................7-52
CLUTCH - 5.9L DIESEL - OPERATION,
FAN DRIVE VISCOUS...................7-52
CLUTCH - ASSEMBLY, FRONT..........21-207
CLUTCH - ASSEMBLY, LOW/REVERSE . . . 21-385
CLUTCH - ASSEMBLY, REAR
...........21-249
CLUTCH - CLEANING, LOW/REVERSE
....21-385
CLUTCH - CLEANING, REAR
...........21-248
CLUTCH - DESCRIPTION, FRONT
.......21-205
CLUTCH - DESCRIPTION, OVERDRIVE
. . . 21-217
6 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

CONTROL MODULE - DESCRIPTION,
AIRBAG............................8O-11
CONTROL MODULE - DESCRIPTION,
FRONT...........................8W-97-5
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-5
CONTROL MODULE - DESCRIPTION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-20
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT...................8W-97-5
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-5
CONTROL MODULE - INSTALLATION,
AIRBAG............................8O-13
CONTROL MODULE - INSTALLATION,
ENGINE.............................8E-4
CONTROL MODULE - INSTALLATION,
FRONT...........................8W-97-6
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
AIRBAG............................8O-11
CONTROL MODULE - OPERATION,
FRONT...........................8W-97-5
CONTROL MODULE - OPERATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-20
CONTROL MODULE - REMOVAL, AIRBAG . 8O-12
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROL MODULE - REMOVAL, FRONT . 8W-97-6
CONTROL MODULE - REMOVAL, FRONT . . . 8E-5
CONTROL MOTOR - DESCRIPTION, IDLE
AIR ...............................14-28
CONTROL MOTOR - INSTALLATION, IDLE
AIR ...............................14-29
CONTROL MOTOR - OPERATION, IDLE
AIR ...............................14-28
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-29
CONTROL RELAY - DESCRIPTION,
TRANSMISSION.....................21-405
CONTROL RELAY - OPERATION,
TRANSMISSION.....................21-405
CONTROL SWITCH - DESCRIPTION,
LUMBAR...........................8N-17
CONTROL SWITCH - OPERATION,
LUMBAR...........................8N-18
CONTROL SWITCH - REMOVAL,
LUMBAR...........................8N-18
CONTROLLED VISCOUS FAN DRIVE -
DIAGNOSIS AND TESTING,
ELECTRONICALLY.....................7-52
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-3
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-3
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.............21-262
CONVERTER - DESCRIPTION, CATALYTIC
. . . 11-6
CONVERTER - DESCRIPTION, TORQUE
. . 21-255,
21-399
CONVERTER - INSTALLATION, TORQUE
. . 21-260,
21-404
CONVERTER - OPERATION, CATALYTIC
....11-6
CONVERTER - OPERATION, TORQUE
....21-259,
21-403
CONVERTER - REMOVAL, TORQUE
.....21-260,
21-404
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE
..............21-261
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE
................21-261
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE, TORQUE
......21-261
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING
......21-144,21-318
COOLANT - DESCRIPTION, ENGINE
.......7-31
COOLANT - DESCRIPTION, ENGINE
........0-3
COOLANT - DESCRIPTION, HOAT
.........7-32COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-19
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...............7-54,7-56
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-17
COOLANT RECOVERY CONTAINER- GAS
ENGINES - DESCRIPTION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - INSTALLATION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - OPERATION.................7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - REMOVAL..................7-33
COOLANT TEMPERATURE SENSOR -
DESCRIPTION, ENGINE.................7-38
COOLANT TEMPERATURE SENSOR -
INSTALLATION, ENGINE................7-41
COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-38
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE....................7-39
COOLANT THERMOSTAT - 3.7L/4.7L -
DESCRIPTION, ENGINE.................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
INSTALLATION, ENGINE................7-45
COOLANT THERMOSTAT - 3.7L/4.7L -
OPERATION, ENGINE...................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
REMOVAL, ENGINE....................7-45
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE..................7-47
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE...................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-47
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-48
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-49
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-48
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-49
COOLANT THERMOSTAT-5.7L -
DESCRIPTION, ENGINE.................7-41
COOLANT THERMOSTAT-5.7L -
INSTALLATION, ENGINE................7-43
COOLANT THERMOSTAT-5.7L -
OPERATION, ENGINE...................7-41
COOLANT THERMOSTAT-5.7L -
REMOVAL, ENGINE....................7-42
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-68
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-69
COOLER - DESCRIPTION, TRANS.........7-67
COOLER - INSTALLATION, AIR TO OIL.....7-70
COOLER - INSTALLATION, FLUID........19-43
COOLER - INSTALLATION, RETURN
HOSE - GEAR TO................19-44,19-45
COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR TO...........19-44,19-45
COOLER - INSTALLATION, TRANS........7-68
COOLER - INSTALLATION, WATER-TO-
AIR
................................7-70
COOLER - OPERATION, TRANS
...........7-67
COOLER - REMOVAL, AIR TO OIL
.........7-69
COOLER - REMOVAL, FLUID
............19-43
COOLER - REMOVAL, RETURN HOSE -
GEAR TO
......................19-44,19-45
COOLER - REMOVAL, RETURN HOSE -
RESERVOIR TO
.................19-44,19-45
COOLER - REMOVAL, TRANS
............7-68
COOLER - REMOVAL, WATER TO OIL
......7-69
COOLER AND PLUMBING - CLEANING,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR
............11-16
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR
...........11-17
COOLER AND PLUMBING - OPERATION,
CHARGE AIR
........................11-16COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-17
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR............11-16
COOLING, SPECIAL TOOLS..............7-20
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, DRAINING......7-17
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, REFILLING......7-18
COOLING SYSTEM - OPERATION..........7-5
COOLING SYSTEM - TESTING FOR
LEAKS - DIAGNOSIS AND TESTING........7-5
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-18
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-19
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-17
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING...............7-7
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION........................7-3
COOLING SYSTEM FLOW 3.7L/4.7L/5.7L
ENGINE - DESCRIPTION.................7-1
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION, ENGINE.................24-1
COOLING SYSTEM, WARNING - ENGINE . . 24-42
CORE - DESCRIPTION, HEATER.........24-63
CORE - DESCRIPTION, SERVICE PORT
VALVE .............................24-70
CORE - INSTALLATION, HEATER.........24-63
CORE - INSTALLATION, SERVICE PORT
VALVE .............................24-70
CORE - OPERATION, HEATER...........24-63
CORE - REMOVAL, HEATER............24-63
CORE HOLE PLUG - INSTALLATION,
CAMSHAFT.........................9-206
CORE HOLE PLUG - REMOVAL,
CAMSHAFT.........................9-205
CORE PLUGS - INSTALLATION..........9-131
CORE PLUGS - REMOVAL..............9-131
CORES - REMOVAL, SERVICE PORT
VALVE .............................24-70
COUPLER - DESCRIPTION,
REFRIGERANT LINE...................24-67
COUPLER - INSTALLATION,
REFRIGERANT LINE...................24-68
COUPLER - OPERATION, REFRIGERANT
LINE...............................24-67
COUPLER - REMOVAL, REFRIGERANT
LINE...............................24-68
COUPLING - INSTALLATION, UPPER
STEERING..........................19-13
COUPLING - REMOVAL, UPPER
STEERING..........................19-13
COVER - DESCRIPTION, STRUCTURAL . . . 9-145,
9-216,9-57
COVER - FRONT - INSTALLATION, SEAT
BACK CUSHION......................23-82
COVER - FRONT - INSTALLATION, SEAT
CUSHION...........................23-83
COVER - FRONT - REMOVAL, SEAT BACK
CUSHION...........................23-82
COVER - FRONT - REMOVAL, SEAT
CUSHION...........................23-83
COVER - INSTALLATION...............23-16
COVER - INSTALLATION, ACM
..........8O-10
COVER - INSTALLATION, CENTER SEAT
BACK INERTIA HINGE
.................23-77
COVER - INSTALLATION, CENTER SEAT
CUSHION
...........................23-79
COVER - INSTALLATION, CYLINDER
HEAD
..............................9-255
COVER - INSTALLATION, DIFFERENTIAL
....3-97
COVER - INSTALLATION, GEAR HOUSING
. 9-301
COVER - INSTALLATION, INSTRUMENT
PANEL TOP
.........................23-59
COVER - INSTALLATION, REAR DOOR
SILL TRIM
..........................23-71
COVER - INSTALLATION, SHIFT
. . . 21-129,21-87
COVER - INSTALLATION, STEERING
COLUMN OPENING
...................23-60
COVER - INSTALLATION, STRUCTURAL
. . . 9-145,
9-216,9-57
COVER - INSTALLATION, TIMING/CHAIN
. . 9-227
COVER - OPERATION, STRUCTURAL
.....9-145,
9-216,9-57
8 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

COVER - REAR - INSTALLATION, SEAT
BACK CUSHION......................23-84
COVER - REAR - INSTALLATION, SEAT
CUSHION...........................23-84
COVER - REAR - REMOVAL, SEAT BACK
CUSHION...........................23-84
COVER - REAR - REMOVAL, SEAT
CUSHION...........................23-84
COVER - REMOVAL...................23-16
COVER - REMOVAL, ACM..............8O-10
COVER - REMOVAL, CENTER SEAT BACK
INERTIA HINGE......................23-77
COVER - REMOVAL, CENTER SEAT
CUSHION...........................23-79
COVER - REMOVAL, CYLINDER HEAD....9-255
COVER - REMOVAL, DIFFERENTIAL.......3-97
COVER - REMOVAL, GEAR HOUSING.....9-301
COVER - REMOVAL, INSTRUMENT
PANEL TOP.........................23-58
COVER - REMOVAL, REAR DOOR SILL
TRIM..............................23-71
COVER - REMOVAL, SHIFT.......21-129,21-87
COVER - REMOVAL, STEERING COLUMN
OPENING...........................23-60
COVER - REMOVAL, STRUCTURAL . 9-145,9-216,
9-57
COVER - REMOVAL, TIMING/CHAIN......9-227
COVER - REMOVAL, WHEEL............22-14
COVERING - INSTALLATION, UNDER
SEAT STORAGE BIN..................23-80
COVERING - REMOVAL, UNDER SEAT
STORAGE BIN.......................23-80
COVER(S) - DESCRIPTION, CYLINDER
HEAD..........................9-122,9-27
COVER(S) - INSTALLATION, CYLINDER
HEAD......................9-201,9-28,9-37
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN...................9-171,9-81
COVER(S) - REMOVAL, CYLINDER HEAD . 9-201,
9-28,9-37
COVER(S) - REMOVAL, TIMING BELT /
CHAIN.........................9-170,9-81
COWL GRILLE - INSTALLATION.........23-38
COWL GRILLE - REMOVAL.............23-38
COWL TRIM - INSTALLATION...........23-66
COWL TRIM - REMOVAL...............23-66
C-PILLAR LOWER TRIM - INSTALLATION . . 23-67
C-PILLAR LOWER TRIM - REMOVAL.....23-66
C-PILLAR UPPER TRIM - INSTALLATION . . 23-67
C-PILLAR UPPER TRIM - REMOVAL......23-67
CRANKCASE BREATHER - INSTALLATION . . 9-243
CRANKCASE BREATHER - REMOVAL.....9-242
CRANKSHAFT - DESCRIPTION......9-131,9-40
CRANKSHAFT - INSPECTION........9-132,9-41
CRANKSHAFT - INSTALLATION . 9-132,9-207,9-42
CRANKSHAFT - REMOVAL....9-131,9-206,9-40
CRANKSHAFT AND GEAR -
DESCRIPTION.......................9-273
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING.......................9-272
CRANKSHAFT MAIN BEARING - FITTING
- STANDARD PROCEDURE........9-134,9-207
CRANKSHAFT MAIN BEARINGS -
INSPECTION...................9-135,9-208
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........9-136,9-208,9-275,9-46
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL............9-135,9-208,9-275,9-46
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........9-138,9-209,9-276,9-47
CRANKSHAFT OIL SEAL - REAR -
REMOVAL............9-137,9-209,9-276,9-47
CRANKSHAFT POSITION SENSOR -
DESCRIPTION..................14-23,14-72
CRANKSHAFT POSITION SENSOR -
INSTALLATION..................14-25,14-73
CRANKSHAFT POSITION SENSOR -
OPERATION....................14-23,14-72
CRANKSHAFT POSITION SENSOR -
REMOVAL
.....................14-24,14-73
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION
................9-210,9-277
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL
....................9-209,9-277
CROSS MEMBER BUSHING -
INSTALLATION, TORSION BAR
...........2-15
CROSSHEADS - CLEANING
.............9-251CROSSHEADS - INSPECTION...........9-252
CROSSMEMBER - INSTALLATION, FRONT . 13-22
CROSSMEMBER - INSTALLATION,
TRANSMISSION......................13-24
CROSSMEMBER - INSTALLATION,
UPPER RADIATOR....................23-42
CROSSMEMBER - REMOVAL, FRONT.....13-22
CROSSMEMBER - REMOVAL,
TRANSMISSION......................13-24
CROSSMEMBER - REMOVAL, UPPER
RADIATOR..........................23-42
CROSSMEMBER BUSHING - REMOVAL,
TORSION BAR........................2-13
CRUISE INDICATOR - DESCRIPTION......8J-22
CRUISE INDICATOR - OPERATION.......8J-22
CUMMINS TURBO DIESEL -
MAINTENANCE SCHEDULES, 24-VALVE....0-12
CUP HOLDER - INSTALLATION..........23-51
CUP HOLDER - REMOVAL..............23-51
CURTAIN AIRBAG - DESCRIPTION, SIDE . . 8O-56
CURTAIN AIRBAG - INSTALLATION, SIDE . . 8O-58
CURTAIN AIRBAG - OPERATION, SIDE....8O-56
CURTAIN AIRBAG - REMOVAL, SIDE.....8O-57
CUSHION / COVER - FRONT -
INSTALLATION, SEAT.................23-83
CUSHION / COVER - FRONT -
INSTALLATION, SEAT BACK............23-82
CUSHION / COVER - FRONT - REMOVAL,
SEAT ..............................23-83
CUSHION / COVER - FRONT - REMOVAL,
SEAT BACK.........................23-82
CUSHION / COVER - REAR -
INSTALLATION, SEAT.................23-84
CUSHION / COVER - REAR -
INSTALLATION, SEAT BACK............23-84
CUSHION / COVER - REAR - REMOVAL,
SEAT ..............................23-84
CUSHION / COVER - REAR - REMOVAL,
SEAT BACK.........................23-84
CUSHION - INSTALLATION, CENTER
SEAT ..............................23-79
CUSHION - REMOVAL, CENTER SEAT.....23-79
CUSHION COVER - INSTALLATION,
CENTER SEAT.......................23-79
CUSHION COVER - REMOVAL, CENTER
SEAT ..............................23-79
CUSHION FRAME - REAR -
INSTALLATION, SEAT.................23-85
CUSHION FRAME - REAR - REMOVAL,
SEAT ..............................23-85
CUSTOMER PREFERENCES - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-8
CV JOINT-INNER - INSTALLATION........3-25
CV JOINT-INNER - REMOVAL............3-25
CV JOINT-OUTER - INSTALLATION........3-23
CV JOINT-OUTER - REMOVAL............3-22
CYLINDER - DESCRIPTION, MASTER......5-24
CYLINDER - DIAGNOSIS AND TESTING,
IGNITION SWITCH AND KEY LOCK.......19-11
CYLINDER - INSTALLATION, KEY........19-12
CYLINDER - INSTALLATION, LOAD
FLOOR SUPPORT....................23-72
CYLINDER - INSTALLATION, LOCK.......23-24
CYLINDER - INSTALLATION, SUPPORT....23-48
CYLINDER - OPERATION, MASTER........5-25
CYLINDER - REMOVAL, KEY............19-12
CYLINDER - REMOVAL, LOAD FLOOR
SUPPORT..........................23-72
CYLINDER - REMOVAL, LOCK...........23-24
CYLINDER - REMOVAL, SUPPORT.......23-48
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-26
CYLINDER BLOCK REFACING -
STANDARD PROCEDURE...............9-264
CYLINDER BORE - DE-GLAZE -
STANDARD PROCEDURE...............9-264
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-128,9-38
CYLINDER BORE REPAIR - STANDARD
PROCEDURE
........................9-265
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING
. 9-186,9-8,
9-93
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING
......9-186,9-8,9-93
CYLINDER COMPRESSION/LEAKAGE
TESTS - DIAGNOSIS AND TESTING
......9-239
CYLINDER HEAD - CLEANING
......9-200,9-251CYLINDER HEAD - DESCRIPTION . . . 9-107,9-249
CYLINDER HEAD - INSPECTION....9-200,9-252
CYLINDER HEAD - INSTALLATION.......9-200
CYLINDER HEAD - INSTALLATION, LEFT . . 9-112
CYLINDER HEAD - INSTALLATION,
RIGHT.............................9-113
CYLINDER HEAD - LEFT - INSTALLATION . . . 9-24
CYLINDER HEAD - LEFT - REMOVAL......9-22
CYLINDER HEAD - OPERATION..........9-199
CYLINDER HEAD - REMOVAL......9-200,9-249
CYLINDER HEAD - REMOVAL, LEFT......9-108
CYLINDER HEAD - REMOVAL, RIGHT.....9-110
CYLINDER HEAD - RIGHT -
INSTALLATION........................9-34
CYLINDER HEAD - RIGHT - REMOVAL.....9-33
CYLINDER HEAD COVER -
INSTALLATION.......................9-255
CYLINDER HEAD COVER - REMOVAL.....9-255
CYLINDER HEAD COVER(S) -
DESCRIPTION...................9-122,9-27
CYLINDER HEAD COVER(S) -
INSTALLATION...............9-201,9-28,9-37
CYLINDER HEAD COVER(S) - REMOVAL . . 9-201,
9-28,9-37
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING........................9-21
CYLINDER HEAD GASKET FAILURE -
DIAGNOSIS AND TESTING.............9-199
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER........5-25
DAM - INSTALLATION, FRONT AIR........13-2
DAM - REMOVAL, FRONT AIR...........13-2
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR . . 9-190,9-240,
9-9,9-94
DAMPER - INSPECTION, VIBRATION.....9-285
DAMPER - INSTALLATION..............19-36
DAMPER - INSTALLATION, VIBRATION . . . 9-144,
9-215,9-286,9-56
DAMPER - REMOVAL.................19-36
DAMPER - REMOVAL, VIBRATION . . 9-144,9-215,
9-285,9-55
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-3
DATA LINK CONNECTOR - OPERATION.....8E-3
DATA PLATE - DESCRIPTION, ENGINE....9-248
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-11
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - REMOVAL,
AUTOMATIC........................8N-12
DEFINITION - DESCRIPTION, TRIP........25-4
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-2
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-4
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-3
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-4
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-4
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW
..............8G-2
DEFROST DOOR - INSTALLATION
........24-31
DEFROST DOOR - REMOVAL
...........24-31
DEFROST DOOR ACTUATOR -
DESCRIPTION
.......................24-20
DEFROST DOOR ACTUATOR -
INSTALLATION
.......................24-21
DEFROST DOOR ACTUATOR -
OPERATION
.........................24-21
DEFROST DOOR ACTUATOR - REMOVAL
. . 24-21
DEFROSTER DUCT - INSTALLATION
......24-32
DEFROSTER DUCT - REMOVAL
..........24-32
DE-GLAZE - STANDARD PROCEDURE,
CYLINDER BORE
.....................9-264
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS
...............8M-4
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL
..................24-37
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL
..................24-36
DRINDEX 9
Description Group-Page Description Group-Page Description Group-Page

DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL RESTRAINT............8O-7
DETECTION ASSY - DESCRIPTION,
NATURAL VAC LEAK..................25-23
DETECTION ASSY - INSTALLATION,
NATURAL VAC LEAK..................25-25
DETECTION ASSY - OPERATION,
NATURAL VAC LEAK..................25-23
DETECTION ASSY - REMOVAL, NATURAL
VAC LEAK..........................25-24
DETECTION PUMP - DESCRIPTION, LEAK . 25-13
DETECTION PUMP - INSTALLATION,
LEAK..............................25-16
DETECTION PUMP - OPERATION, LEAK . . . 25-14
DETECTION PUMP - REMOVAL, LEAK....25-16
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE........................8W-01-8
DIAGNOSTIC TROUBLE CODES -
DESCRIPTION........................25-1
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-5
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - HYDRAULIC SCHEMATICS,
SCHEMATICS.................21-176,21-337
DIESEL - CLEANING, RADIATOR - 5.9L....7-56
DIESEL - CLEANING, RADIATOR FAN -
5.9L................................7-35
DIESEL - CLEANING, WATER PUMP -
5.9L................................7-62
DIESEL - DESCRIPTION.................14-62
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONER - 5.9L.....................7-23
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-3
DIESEL - DESCRIPTION, ENGINE 5.9L....9-232
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-37
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-46
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-52
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-56
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-68
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-62
DIESEL - FUEL INJECTOR FIRING ORDER . 14-48
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-56
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-35
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-10
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-62
DIESEL - INSTALLATION................11-8
DIESEL - INSTALLATION...............14-62
DIESEL - INSTALLATION.....19-26,19-31,19-42
DIESEL - INSTALLATION, BELT
TENSIONER - 5.9L.....................7-24
DIESEL - INSTALLATION, DRIVE BELT -
5.9L
................................7-29
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L
........................7-38
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L
...........7-47
DIESEL - INSTALLATION, EXCEPT
........14-19
DIESEL - INSTALLATION, MUFFLER -
5.9L
...............................11-10
DIESEL - INSTALLATION, RADIATOR -
5.9L
................................7-57
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L
..............................7-36
DIESEL - INSTALLATION, TAILPIPE - 5.9L
. 11-11
DIESEL - INSTALLATION, WATER PUMP -
5.9L
................................7-62
DIESEL - MAINTENANCE SCHEDULES,
24-VALVE CUMMINS TURBO
.............0-12
DIESEL - OPERATION, BELT TENSIONER
- 5.9L
..............................7-23
DIESEL - OPERATION, ENGINE BLOCK
HEATER - 5.9L
........................7-38
DIESEL - OPERATION, ENGINE COOLANT
THERMOSTAT - 5.9L
...................7-46DIESEL - OPERATION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-52
DIESEL - OPERATION, RADIATOR - 5.9L . . . 7-56
DIESEL - OPERATION, TRANS COOLER -
5.9L................................7-69
DIESEL - OPERATION, WATER PUMP -
5.9L................................7-62
DIESEL - REMOVAL....................11-7
DIESEL - REMOVAL...................14-62
DIESEL - REMOVAL.........19-25,19-30,19-41
DIESEL - REMOVAL, BELT TENSIONER -
5.9L................................7-23
DIESEL - REMOVAL, DRIVE BELT - 5.9L....7-29
DIESEL - REMOVAL, ENGINE BLOCK
HEATER - 5.9L........................7-38
DIESEL - REMOVAL, ENGINE COOLANT
THERMOSTAT - 5.9L...................7-47
DIESEL - REMOVAL, EXCEPT...........14-17
DIESEL - REMOVAL, MUFFLER - 5.9L.....11-10
DIESEL - REMOVAL, RADIATOR - 5.9L.....7-56
DIESEL - REMOVAL, RADIATOR FAN -
5.9L................................7-35
DIESEL - REMOVAL, TAILPIPE - 5.9L.....11-10
DIESEL - REMOVAL, WATER PUMP -
5.9L................................7-62
DIESEL - SPECIFICATIONS, 5.9L.........9-244
DIESEL - TORQUE, FUEL SYSTEM -
EXCEPT.............................14-3
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-1
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-5
DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-7
DIESEL ENGINE - INSTALLATION........8R-17
DIESEL ENGINE - INSTALLATION, 5.9L . . . 24-54,
24-58,24-72
DIESEL ENGINE - INSTALLATION,
EXCEPT............................8R-17
DIESEL ENGINE - REMOVAL............8R-16
DIESEL ENGINE - REMOVAL, 5.9L . . 24-53,24-56,
24-70
DIESEL ENGINE - REMOVAL, EXCEPT....8R-15
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-18
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-19
DIESEL ENGINE - TORQUE, FUEL
SYSTEM............................14-48
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-246
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-2
DIESEL FUEL SYSTEM - DESCRIPTION . . . 14-45
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-49
DIESEL ONLY - ASSEMBLY, 5.9L..........7-70
DIESEL ONLY - DISASSEMBLY, 5.9L.......7-70
DIFFERENTIAL - ASSEMBLY . . . 3-129,3-156,3-47,
3-73,3-99
DIFFERENTIAL - DISASSEMBLY....3-128,3-155,
3-47,3-72,3-98
DIFFERENTIAL - INSTALLATION....3-130,3-157,
3-48,3-74,3-99
DIFFERENTIAL - REMOVAL
. . . 3-127,3-155,3-46,
3-72,3-97
DIFFERENTIAL CASE BEARINGS -
INSTALLATION
....3-106,3-134,3-161,3-48,3-75
DIFFERENTIAL CASE BEARINGS -
REMOVAL
........3-105,3-134,3-161,3-48,3-75
DIFFERENTIAL COVER - INSTALLATION
....3-97
DIFFERENTIAL COVER - REMOVAL
........3-97
DIFFERENTIAL TRAC-RITE - ASSEMBLY
. . 3-133,
3-161
DIFFERENTIAL TRAC-RITE - CLEANING
. . . 3-132,
3-160
DIFFERENTIAL TRAC-RITE -
DESCRIPTION
..................3-131,3-158
DIFFERENTIAL TRAC-RITE -
DISASSEMBLY
..................3-131,3-158
DIFFERENTIAL TRAC-RITE - INSPECTION
. 3-132,
3-160
DIFFERENTIAL TRAC-RITE - OPERATION
. . 3-131,
3-158
DIFFERENTIAL-TRAC-LOK - ASSEMBLY
. . . 3-103
DIFFERENTIAL-TRAC-LOK -
DESCRIPTION
.......................3-100DIFFERENTIAL-TRAC-LOK - DIAGNOSIS
AND TESTING.......................3-100
DIFFERENTIAL-TRAC-LOK -
DISASSEMBLY.......................3-101
DIFFERENTIAL-TRAC-LOK - OPERATION . . . 3-100
DIMENSIONS - SPECIFICATIONS, BODY
OPENING...........................23-99
DIMENSIONS - SPECIFICATIONS, FRAME . . 13-16
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DIODE REPLACEMENT - STANDARD
PROCEDURE........................24-45
DISC - INSTALLATION, CLUTCH...........6-5
DISC - REMOVAL, CLUTCH...............6-5
DISC BRAKE CALIPER ADAPTER MOUNT
- INSTALLATION......................5-22
DISC BRAKE CALIPERS - DESCRIPTION....5-16
DISC BRAKE CALIPERS - OPERATION.....5-16
DISC BRAKE ROTOR, DIAGNOSIS AND
TESTING............................5-32
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - DESCRIPTION, A/C....24-56
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION DUCT - INSTALLATION,
FLOOR.............................24-34
DISTRIBUTION DUCT - REMOVAL,
FLOOR.............................24-33
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-2
DOME LAMP - DESCRIPTION...........8L-26
DOME LAMP - INSTALLATION..........8L-26
DOME LAMP - OPERATION.............8L-26
DOME LAMP - REMOVAL..............8L-26
DOOR - INSTALLATION...........23-18,23-28
DOOR - INSTALLATION, BLEND.........24-27
DOOR - INSTALLATION, DEFROST.......24-31
DOOR - INSTALLATION, FUEL FILL.......23-39
DOOR - INSTALLATION, MODE..........24-38
DOOR - INSTALLATION, RECIRCULATION . . 24-40
DOOR - REMOVAL...............23-18,23-28
DOOR - REMOVAL, BLEND.............24-27
DOOR - REMOVAL, DEFROST...........24-31
DOOR - REMOVAL, FUEL FILL..........23-39
DOOR - REMOVAL, MODE..............24-38
DOOR - REMOVAL, RECIRCULATION.....24-39
DOOR ACTUATOR - DESCRIPTION,
BLEND.............................24-17
DOOR ACTUATOR - DESCRIPTION,
DEFROST...........................24-20
DOOR ACTUATOR - DESCRIPTION,
MODE.............................24-23
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION.....................24-24
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-18
DOOR ACTUATOR - INSTALLATION,
DEFROST...........................24-21
DOOR ACTUATOR - INSTALLATION,
MODE.............................24-23
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-25
DOOR ACTUATOR - OPERATION, BLEND . . 24-17
DOOR ACTUATOR - OPERATION,
DEFROST...........................24-21
DOOR ACTUATOR - OPERATION, MODE . . . 24-23
DOOR ACTUATOR - OPERATION,
RECIRCULATION
.....................24-24
DOOR ACTUATOR - REMOVAL, BLEND
....24-17
DOOR ACTUATOR - REMOVAL, DEFROST
. . 24-21
DOOR ACTUATOR - REMOVAL, MODE
....24-23
DOOR ACTUATOR - REMOVAL,
RECIRCULATION
.....................24-24
DOOR AJAR INDICATOR - DESCRIPTION
. . 8J-23
DOOR AJAR INDICATOR - OPERATION
....8J-23
DOOR AJAR SWITCH - DESCRIPTION
....8L-27
DOOR AJAR SWITCH - OPERATION
......8L-27
DOOR GLASS - INSTALLATION
.....23-20,23-30
DOOR GLASS - REMOVAL
........23-20,23-30
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT
................23-92
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, REAR
.................23-93
10 INDEXDR
Description Group-Page Description Group-Page Description Group-Page