Page 1769 of 1807
SS0DE-02
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-57
214 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front
Hub nut1031,05076
Lower suspension arm x Suspension crossmember2262,300166
Lower suspension arm bracket stay Bolt
Nut44
59450
60032
43
Tie rod end lock nut5657041
Axle hub lock nut1992,030147
Upper suspension arm x Sub-frame1641,670121
Lower suspension arm x Shock absorber bracket5253038
Tie rod end x Steering knuckle4950036
Steering knuckle x Upper suspension arm1031,05076
Steering knuckle x Lower suspension arm1251,27092
Brake caliper x Steering knuckle11 81,20087
ABS speed sensor x Steering knuckle7.88069 in.´lbf
Upper suspension arm x ABS speed sensor wire harness clamp5.45548 in.´lbf
Front shock absorber x Body3536026
Front shock absorber x Lower suspension arm1431,460106
Front shock absorber x Suspension support2930022
Stabilizer bar link x Shock absorber bracket7475054
Stabilizer bar link x Stabilizer bar7475054
Stabilizer bar bracket x Body1818013
Steering knuckle x Brake dust cover8.08574 in.´lbf
Page 1773 of 1807
SS0D4-01
- SERVICE SPECIFICATIONSBRAKE
SS-61
218 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolts101007
Master cylinder x Reservoir1.81816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut1515511
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Bleeder plug1111 08
Front disc brake caliper x Steering knuckle 2JZ-GTE Engine11 81,20087
Front disc brake torque plate x Steering knuckle 2JZ-GE Engine11 81,20087
Front disc brake caliper installation bolt 2JZ-GE Engine3435025
Front disc brake caliper x Flexible hose union bolt3031022
Rear disc brake caliper x Axle carrier 2JZ-GTE Engine1041,06577
Rear disc brake torque plate x Axle carrier 2JZ-GE Engine1041,06577
Rear disc brake caliper installation bolt 2JZ-GE Engine3435025
Rear disc brake caliper x Flexible hose union bolt3031022
ABS actuator x ABS actuator bracket5.45548 in.´lbf
ABS actuator assembly x Body1919514
Cruise control actuator x Body1919514
Cruise control actuator x ABS actuator x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness set bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness set nut5.45548 in.´lbf
Page 1774 of 1807
SS0D0-01
SS-62
- SERVICE SPECIFICATIONSSTEERING
219 Author: Date:
1997 SUPRA (RM502U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum6.9 N´m (70 kgf´cm, 61 in.´lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Vane plate to rotor groove clearanceMaximum0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum33 mm (1.30 in.)
Vane pump rotating torqueMaximum0.2 N´m (2.5 kgf´cm, 2.2 in.´lbf)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload1.0 - 1.9 N´m (10 - 20 kgf´cm, 8.7 - 17.4 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance6 - 11 W
Page 1775 of 1807
SS0D1-01
- SERVICE SPECIFICATIONSSTEERING
SS-63
220 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut3536026
Steering wheel pad set screw7.17262 in.´lbf
Column assembly set nut2526019
Intermediate shaft x Sliding yoke3536026
Sliding yoke x Control valve shaft3536026
Tilt memory bolt x Square nut6.46556 in.´lbf
Tilt lever assembly set screw4.74842 in.´lbf
Tilt pawl set nut5.96052 in.´lbf
Tilt lever retainer set nut1515011
Tilt memory bolt set nut5.96052 in.´lbf
Turn signal bracket set bolt8.89078 in.´lbf
Compression spring set screw6.46556 in.´lbf
PS VANE PUMP
PS vane pump set bolt RH side bolt3940029
LH side bolt5859042
Union bolt4950036
PS vane pump pulley set nut4344032
Front housing x Rear housing1717012
Pressure port union8385061
Oil reservoir set bolt (2JZ-GE)Front side bolt131309
Rear side bolts1717012
Suction port union set bolt (2JZ-GTE)131309
PS GEAR
Tie rod end x Steering knuckle4950036
Pressure feed and return tube set union bolts4950036
Gear housing set bolt and nut7577055
Pressure control valve assembly x Control valve housing1818513
Control valve housing set bolt1818513
Self-locking nut3940029
Rack housing cap6970050
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack end75 (100)760 (1,020)55 (74)
Tie rod end lock nut5657041
Turn pressure tube union nut24 (29)243 (300)18 (22)
Turn pressure tube union bolt3435025
( ): For use without SST
Page 1776 of 1807
SS0D8-02
SS-64
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
221 Author: Date:
1997 SUPRA (RM502U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17262 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2121015
Front passenger airbag assembly x Instrument panel8.89078 in.´lbf
Airbag sensor assembly2121015
Page 1780 of 1807
SS0D7-01
SS-68
- SERVICE SPECIFICATIONSBODY
225 Author: Date:
1997 SUPRA (RM502U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Reinforcement x Body5.96052 in.´lbf
Front bumper cover x Body5.96052 in.´lbf
REAR BUMPER---
Reinforcement x Body4243031
Rear bumper cover x Body5.96052 in.´lbf
HOOD---
Hood hinge x Hood131309.4
Hood lock x Body8.89078 in.´lbf
FRONT DOOR---
Door hinge x Body5253038
Door hinge x Door panel2526019
Window regulator x Door glass7.47667 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Window regulator x Door panel7.47667 in.´lbf
Window guide lower plate x Door panel5.45548 in.´lbf
Door window upper stop x Door panel1111 58.3
BACK DOOR---
Back door hinge x Body2121015
Back door hinge x Back door131309.4
Door lock x Body1919514
Door lock striker x Body131309.4
Back door damper stay x Body5.96052 in.´lbf
Back door damper stay x Back door7.88069 in.´lbf
WIPER AND WASHER---
Front Wiper---
Wiper arm x Wiper link2222516
Rear Wiper---
Wiper arm x Wiper motor1111 08.0
INSTRUMENT PANEL---
Steering column x Instrument panel reinforcement2526019
Front passenger airbag assembly x Instrument panel reinforcement2121015
Front passenger airbag assembly x Instrument panel8.89078 in.´lbf
Steering wheel x Steering column3536026
Steering wheel pad x Steering wheel7.17262 in.´lbf
FRONT SEAT---
Seat adjuster x Body3737527
Seat adjuster x Seatback1818513
Seat adjuster x Seat cushion1818513
REAR SEAT---
Seatback x Body2526019
Reclining adjuster x Seatback1818513
Page 1783 of 1807
SS0CX-01
- SERVICE SPECIFICATIONSAIR CONDITIONING
SS-71
228 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightnedN´mkgf´cmft´lbf
Compressor x Suction hose101007
Compressor x Discharge hose101007
Compressor x Engine
Stud bolt2626519.2
Other bolts and nut5253038.3
Receiver x Liquid tube5.45548 in.´lbf
Condenser x Liquid tube101007
Condenser x Discharge hose101007
Expansion valve x Evaporator5.45548 in.´lbf
A/C unit x Liquid and suction tube101007
Pressue switch x Liquid tube101007
Condenser upper mounting x Body4.14236 in.´lbf
Pressure plate x Compressor1414010
ECT switch x radiator7.47565 in.´lbf
PS vane pump set bolt5859042
Liquid lines101007
Discharge lines101007
Suction lines101007
Page 1793 of 1807
TC00E-02
P11430
ClampWire
P11348Arm Bracket Stay
Crossmember
Extension
P12054
TC-10
- TURBOCHARGING (2JZ-GTE)TURBOCHARGER
1210 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE ENGINE UNDER COVER
3. DISCONNECT CRUISE CONTROL ACTUATOR
CABLE FROM THROTTLE BODY
4. REMOVE NO.1 AIR HOSE
5. REMOVE AIR CLEANER DUCT
6. REMOVE AIR CLEANER AND MAF METER
ASSEMBLY
(a) Remove the 3 bolts.
(b) Loosen the hose clamp, disconnect the air hose from the
intake air connector.
(c) Disconnect the MAF meter wire from the clamp on the air
cleaner case.
(d) Disconnect the MAF meter connector, and remove the air
cleaner and MAF meter assembly.
7. DISCONNECT THEFT DETERRENT HORN FROM
BODY
8. REMOVE FRONT LOWER ARM BRACKET STAY
Remove the 2 bolts, nut, plate washer and arm bracket stay.
Torque:
Bolts 44 N´m (450 kgf´cm, 33 ft´lbf)
Nut 59 N´m (600 kgf´cm, 43 ft´lbf)
9. REMOVE UPPER FRONT CROSSMEMBER
EXTENSION
Remove the 2 bolts, 2 nuts and crossmember extension.
Torque:
Bolts 29 N´m (300 kgf´cm, 22 ft´lbf)
Nuts 33 N´m (340 kgf´cm, 25 ft´lbf)
10. REMOVE NO.2 FRONT EXHAUST PIPE
(a) Remove the 2 bolts and nuts holding the front exhaust
pipe to the No.2 front exhaust pipe.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(b) Remove the 2 bolts and pipe support bracket.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(c) Disconnect the front exhaust pipe from the No.2 exhaust
pipe. Remove the gasket.
HINT:
At the time of installation, please refer to the following items.
Use a new gasket.
