N06640
BE0044
Ignition
Switch
BatteryWarning Light
N09645
ON
OFF
N09646
ON
OFF
Z07431
Ignition
Switch
BatteryWarning Light
- BODY ELECTRICALCOMBINATION METER
BE-47
2025 Author: Date:
1997 SUPRA (RM502U)
13. INSPECT LOW OIL PRESSURE SWITCH CONTINUITY
(a) Check that there is continuity between terminal and
ground with the engine stopped.
(b) Check that there is no continuity between terminal and
ground with the engine running.
HINT:
Oil pressure should be over 29 kPa (0.3 kgf/cm
2, 4.3 psi)
If operation is not as specified, replace the switch.
14. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
15. INSPECT ENGINE OIL LEVEL WARNING SWITCH
CONTINUITY
(a) Check that there is continuity between terminal with the
switch in each position.
(b) Heat the switch to above 60°C (140°F) in an oil bath.
(c) Check that there is continuity between terminals with the
switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
16. INSPECT ENGINE OIL LEVEL WARNING LIGHT
(a) Disconnect the connector from the switch.
(b) Ground terminal 1 on the wire harness connector.
(c) Turn the ignition switch ON. Check that the warning light
lights up approximately 40 seconds later.
If the warning light does not light up, inspect bulb or wire har-
ness.
N08966
BE1217
Ignition
Switch
BatteryWarning Light
N09510
BE0044
Ignition
Switch
BatteryWarning Light BE-48
- BODY ELECTRICALCOMBINATION METER
2026 Author: Date:
1997 SUPRA (RM502U)
17. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CONTINUITY
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the connector.
(c) Check that there is no continuity between terminals with
the switch OFF (float up).
(d) Use syphon, etc. to take fluid out of the reservoir tank.
(e) Check that there is continuity between terminals with the
switch ON (float down).
(f) Pour the fluid back in the reservoir tank.
If operation is not as specified, replace the switch.
18. INSPECT BRAKE FLUID LEVEL WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect terminals on the wire harness side of the level
warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.
19. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that there is continuity between terminal and
switch body with the switch ON (switch pin released).
(b) Check that there is no continuity between terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
20. INSPECT PARKING BRAKE WARNING LIGHT
(a) Disconnect the connector from the parking brake switch
and the brake fluid warning switch.
(b) Ground terminal on the wire harness side connector.
(c) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
Z07425
12
10
111 2 345
6
789
Wire Harness Side
Z07426
Ignition
Switch
BatteryWarning Light
- BODY ELECTRICALCOMBINATION METER
BE-49
2027 Author: Date:
1997 SUPRA (RM502U)
21. INSPECT LIGHT FAILURE SENSOR CIRCUIT
Disconnect the connector from the sensor and inspect the con-
nector on the wire harness side, as shown.
Tester connectionConditionSpecified condition
1 - GroundConstantContinuity*
2 - GroundConstantContinuity*
9 - GroundConstantContinuity*
10 - GroundConstantContinuity*
11 - GroundConstantContinuity
12 - GroundConstantContinuity*
3 - GroundLight control switch position OFFNo Voltage
3 - GroundLight control switch position TAIL or HEADBattery positive voltage
4 - GroundIgnition switch position LOCK or ACCNo voltage
4 - GroundIgnition switch position ONBattery positive voltage
7 - GroundStop light switch position OFFNo voltage
7 - GroundStop light switch position ONBattery positive voltage
8 - GroundEngine condition StopNo voltage
8 - GroundEngine condition RunningBattery positive voltage
*: There is the resistance because this circuit is grounded
through the bulb.
If circuit is as specified, replace the sensor.
If the circuit is not as specified, inspect the circuits connected
to other parts.
22. INSPECT LIGHT FAILURE WARNING LIGHT
(a) Disconnect the connector from the light failure sensor and
ground terminal 4 on the wire harness side connector.
(b) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
R07175
Stop Light Switch
Push Rod
Pedal HeightBR1AW-01
BR4980
A
R00085
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-7
1807 Author: Date:
1997 SUPRA (RM502U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
154.2 - 164.2 mm (6.071 - 6.465 in.)
If the pedal height is incorrect, adjust it.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the lower instrument panel and finish panel.
(b) Disconnect the connector from the stop light switch.
(c) Loosen the stop light switch lock nut and remove the stop
light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push rod.
(f) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Install the stop light switch and turn it until it lightly con-
tacts the pedal stopper.
(h) Turn the stop light switch back one turn.
(i) Check the clearance (A) between stop lights switch and
pedal.
Clearance: 0.5 - 2.4 mm (0.020 - 0.094 in.)
(j) Tighten the stop light switch lock nut.
(k) Connect the connector to the stop light switch.
(l) Check that the stop lights come on when the brake pedal
is depressed, and go off when the brake pedal is re-
leased.
(m) After adjusting the pedal height, check the pedal freeplay.
If clearance (A) between the stop light switch and the brake
pedal stopper has been adjusted correctly, the pedal freeplay
will meet the specifications.
(n) Install the lower instrument panel and finish panel.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal several
times until there is no more vacuum left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 1 - 6 mm (0.04 - 0.24 in.)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
CO0ZZ-01
P12769
PryClip Pull
Disconnect
P12217
P13162
(2)
(1)
P11646
Plug
(4)(3) CO-22
- COOLINGRADIATOR
1435 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
HINT:
Start the engine, and check for coolant and A/T fluid leaks.
2. REMOVE BATTERY AND BATTERY TRAY
3. DRAIN ENGINE COOLANT
4. 2JZ-GTE:
REMOVE NO.2 AIR TUBE
5. REMOVE NO.2 FAN SHROUD
(a) Remove the 2 clips.
(b) Disconnect the claw of the No.2 fan shroud from the hook
of the No.1 fan shroud, and remove the No.2 fan shroud.
6. REMOVE AIR CLEANER DUCT
7. 2JZ-GTE:
REMOVE NO.5 AIR HOSE
8. REMOVE LH HEADLIGHT BEAM ANGLE GAUGE
Remove the screw and beam angle gauge.
9. DISCONNECT HOSES FROM RADIATOR
Disconnect these hoses from the radiator:
(1) Reservoir inlet hose
(2) Upper radiator hose
(3) Lower radiator hose
(4) A/T (2 oil cooler hoses):
Plug the hose ends.
HINT:
At the time of installation, please refer to the following items.
Check the A/T fluid level.
P12291
No.1 Radiator
Fan Relay
CO095-01
P11929
Ohmmeter
No Continuity
Continuity1
2
43
Ohmmeter
P11928
Ohmmeter
Continuity1
2
43
Battery
P12292
No.2 Radiator
Fan Relay
P12133
No Continuity
Continuity 1 2
5 3 Ohmmeter
OhmmeterOhmmeter
Continuity
6 CO-34
- COOLINGRADIATOR FAN RELAY
1447 Author: Date:
1997 SUPRA (RM502U)
RADIATOR FAN RELAY (2JZ-GTE)
INSPECTION
1. w/ Auto Spoiler:
REMOVE LH HEADLIGHT
2. w/o Auto Spoiler:
REMOVE ENGINE UNDER COVER
3. INSPECT NO.1 RADIATOR FAN RELAY
(a) Remove the No.1 radiator fan relay. (Marking: RADIA-
TOR FAN RELAY)
(b) Inspect the No.1 radiator fan relay continuity.
(1) Using an ohmmeter, check that there is continuity
between terminals 3 and 4.
If there is no continuity, replace the relay.
(2) Check that there is no continuity between terminals
1 and 2.
If there is continuity, replace the relay.
(c) Inspect the No.1 radiator fan relay operation.
(1) Apply battery positive voltage across terminals 3
and 4.
(2) Using an ohmmeter, check that there is continuity
between terminals 1 and 2.
If there is no continuity, replace the relay.
(d) Reinstall the No.1 radiator fan relay
4. INSPECT NO.2 RADIATOR FAN RELAY
(a) Remove the No.2 radiator fan relay. (Marking:
A.B.S.(TRAC) RELAY)
(b) Inspect the No. 2 radiator fan relay continuity.
(1) Using an ohmmeter, check that there is continuity
between terminals 1 and 6.
If there is no continuity, replace the relay.
(2) Check that there is continuity between terminals 3
and 5.
If there is no continuity, replace the relay.
(c) Check that there is no continuity between terminals 2 and
5.
If there is continuity, replace the relay.
(d) Inspect the No.2 radiator fan relay operation.
(e) Apply battery positive voltage across terminals 1 and 6.
(1) Using an ohmmeter, check that there is no continu-
ity between terminals 3 and 5.
(2) If there is continuity, replace the relay.
(3) Check that there is continuity between terminals 2
and 5.
DI4SG-01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after-fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Dates Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm CoolCold (approx. °F/ °C)
Highway
SuburbsInner cityUphillDownhill
Rough road
Other
Cold
Warming upAfter warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of MILRemains on Sometimes light up Does not light up
NormalMalfunction code(s) (code )
Freezed frame data ( )
NormalMalfunction code(s) (code )
Freezed frame data ( )
Normal Mode
(Precheck)
Check Mode DTC InspectionInspector's
Name
DI-146
- DIAGNOSTICSENGINE (2JZ-GTE)
374 Author: Date:
1997 SUPRA (RM502U)
CUSTOMER PROBLEM ANALYSIS CHECK
DI4SH-01
FI0534
Q08242
TOYOTA Hand-Held Tester
DLC3
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-147
375 Author: Date:
1997 SUPRA (RM502U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Description
When troubleshooting OBD II vehicles, the only differ-
ence from the usual troubleshooting procedure is that you
connect to the vehicle the OBD II scan tool complying with
SAE J1978 or TOYOTA hand-held tester, and read off
various data output from the vehicle's ECM.
OBD II regulations require that the vehicle's on-board
computer lights up the Malfunction Indicator Lamp (MIL)
on the instrument panel when the computer detests a
malfunction in the computer itself or in drive system com-
ponents which affect vehicle emissions. In addition to the
MIL lighting up when a malfunction is detected, the appli-
cable Diagnostic Trouble Codes (DTC) prescribed by
SAE J2012 are recorded in the ECM memory.
(See page DI-158)
If the malfunction does not reoccur in 3 trips, the MIL goes
off but the DTC remain recorded in the ECM memory.
To check the DTC, connect the OBD II scan tool or TOYO-
TA hand-held tester to Data Link Connector 3 (DLC3) on
the vehicle. The OBD II scan tool or TOYOTA hand-held
tester also enables you to erase the DTC and check
freezed frame data and various forms of engine data. (For
operating instructions, see the OBD II scan tool's instruc-
tion book.)
DTC include SAE controlled codes and Manufacturer
controlled codes.
SAE controlled codes must be set as prescribed by the
SAE, while Manufacturer controlled codes can be set
freely by the manufacturer within the prescribed limits.
(See DTC chart on page DI-158)
The diagnosis system operates in normal mode during
normal vehicle use. It also has a check mode for techni-
cians to simulate malfunction symptoms and trouble-
shoot. Most DTC use 2 trip detection logic* to prevent er-
roneous detection and ensure thorough malfunction
detection. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL to light
up for a malfunction that is only detected once or momen-
tarily. (TOYOTA hand-held tester only)
(See page DI-147)
*2 trip detection logic: When a logic malfunction is first de-
tected, the malfunction is temporarily stored in the ECM
memory. If the same malfunction is detected again during
the second drive test, this second detection causes the
MIL to light up.