1. Precaution
Before disassembling or reassembling parts, always
disconnect battery ground cable. When repairing
radio, control modules, etc. which are provided with
memory functions, record memory contents before
disconnecting battery ground cable. Otherwise, these
contents are cancelled upon disconnection.
Reassemble parts in reverse order of disassembly
procedure unless otherwise indicated.
Adjust parts to specifications contained in this
manual if so designated.
Connect connectors and hoses securely during
reassembly.
After reassembly, ensure functional parts operate
smoothly.
CAUTION:
Airbag system wiring harness is routed near the
electrical parts and switch.
All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.
Be careful not to damage Airbag system wiring har-
ness when servicing the ignition key cylinder.
G6M0102
2. Battery
A: REMOVAL AND INSTALLATION
1. BATTERY
1) Disconnect the positive (+) terminal after disconnecting
the negative ( ) terminal of battery.
2) Remove flange nuts from battery rods and take off bat-
tery holder.
3) Remove battery.
Tightening torque:
3.4±1.0 N⋅m (0.35±0.1 kg-m, 2.5±0.7 ft-lb)
NOTE:
Clean battery cable terminals and apply grease to retard
the formation of corrosion.
Connect the positive (+) terminal of battery and then the
negative ( ) terminal of the battery.
4
6-2SERVICE PROCEDURE
1. Precaution - 2. Battery
1. Precaution
Before disassembling or reassembling parts, always
disconnect battery ground cable. When repairing
radio, control modules, etc. which are provided with
memory functions, record memory contents before
disconnecting battery ground cable. Otherwise, these
contents are cancelled upon disconnection.
Reassemble parts in reverse order of disassembly
procedure unless otherwise indicated.
Adjust parts to specifications contained in this
manual if so designated.
Connect connectors and hoses securely during
reassembly.
After reassembly, ensure functional parts operate
smoothly.
CAUTION:
Airbag system wiring harness is routed near the
electrical parts and switch.
All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.
Be careful not to damage Airbag system wiring har-
ness when servicing the ignition key cylinder.
G6M0102
2. Battery
A: REMOVAL AND INSTALLATION
1. BATTERY
1) Disconnect the positive (+) terminal after disconnecting
the negative ( ) terminal of battery.
2) Remove flange nuts from battery rods and take off bat-
tery holder.
3) Remove battery.
Tightening torque:
3.4±1.0 N⋅m (0.35±0.1 kg-m, 2.5±0.7 ft-lb)
NOTE:
Clean battery cable terminals and apply grease to retard
the formation of corrosion.
Connect the positive (+) terminal of battery and then the
negative ( ) terminal of the battery.
4
6-2SERVICE PROCEDURE
1. Precaution - 2. Battery
4. Cautions
A: SUPPLEMENTAL RESTRAINT SYSTEM
“AIRBAG”
Airbag system wiring harness is routed near the engine
control module (ECM), main relay and fuel pump relay.
CAUTION:
All Airbag system wiring harness and connectors
are colored yellow. Do not use electrical test equip-
ment on these circuit.
Be careful not to damage Airbag system wiring har-
ness when servicing the engine control module (ECM),
transmission control module (TCM), main relay and
fuel pump relay.
B: PRECAUTIONS
1) Never connect the battery in reverse polarity.
The ECM will be destroyed instantly.
The fuel injector and other part will be damaged in just
a few minutes more.
2) Do not disconnect the battery terminals while the
engine is running.
A large counter electromotive force will be generated in
the alternator, and this voltage may damage electronic
parts such as ECM, etc.
3) Before disconnecting the connectors of each sensor
and the ECM, be sure to turn OFF the ignition switch.
4) Before removing ECM from the located position, dis-
connect two cables on battery.
Otherwise, the ECM may be damaged.
5) The connectors to each sensor in the engine compart-
ment and the harness connectors on the engine side and
body side are all designed to be waterproof. However, it is
still necessary to take care not to allow water to get into the
connectors when washing the vehicle, or when servicing
the vehicle on a rainy day.
H2M1154A
6) Use ECM mounting stud bolts at the body head ground-
ing point when measuring voltage and resistance inside the
passenger compartment.
76
2-7ON-BOARD DIAGNOSTICS II SYSTEM
4. Cautions
B5M0115B
B: ON-BOARD DIAGNOSTIC
When the airbag system is in functioning condition, the
airbag warning light will remain on for 8 seconds and go out
when the ignition switch is set to ON.
If there is any malfunction, the airbag warning light will
either stay on or off continuously. In such cases, perform
on-board diagnostic in accordance with the specified pro-
cedure to determine trouble codes.
1) Turn ignition switch ON (with engine OFF).
2) Connect DIAG. terminal
1to No. 1 terminal of diagno-
sis connector
2located below lower cover.
3) Check in accordance with the trouble code indicated by
the AIRBAG warning light, and record the trouble codes.
4) Turn the ignition switch “OFF” and remove the DIAG.
terminal from No.1 terminal of diagnosis connector.
B5M0116B
C: CLEAR MEMORY
After eliminating problem as per trouble code, clear
memory as follows:
Make sure ignition switch is ON (and engine off). Connect
one DIAG. terminal
1on diagnosis connector2terminal
No. 1.
While warning light is flashing, connect the other DIAG.
terminal
3on terminal No. 2 for at least three seconds.
After memory is cleared, normal warning light flashing rate
resumes. (Warning light flashes every 0.6 seconds ON-
OFF operation.) Memory cannot be cleared if any problem
exists.
After clear memory and then DIAG. terminals
1and3,
extract from diagnosis connector
2.
9
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System
Trouble code/Contents of troubles Memory function Contents of diagnosis Page
Airbag warning light remains on. Not provided.1) Airbag warning light is faulty.
2) Airbag control module to airbag warning light
harness circuit is shorted or open.
3) Grounding circuit is faulty.
4) Airbag control module is faulty.
5) (AB1) and (B31) are not connected properly.36
Airbag warning light remains off. Not provided.1) Fuse No. 15 is blown.
2) Body harness circuit is open.
3) Airbag warning light is faulty.
4) Airbag main harness is faulty.
5) Airbag control module is faulty.40
Warning light
indicates trouble
code, then normal
code.Flashing trouble
code.Provided. Airbag system component parts are faulty. 42
Flashing
normal code.
Not provided.1) Airbag connector is faulty.
2) Fuse No. 16 is blown.
3) Airbag main harness is faulty.
4) Airbag control module is faulty.
5) Body harness is faulty.45
2. HOW TO READ TROUBLE CODES
The AIRBAG warning light flashes a code corresponding to
the faulty parts.
The long segment (1.2 sec on) indicates a“ten”, and the
short segment (0.3 sec on) indicates a“one”.
B5M0117A
11
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System
E: DIAGNOSTICS PROCEDURE
Airbag warning light stays on after 8 seconds.
1) Perform on-board diagnostic.
2) Are trouble codes 2, 4, 12, 13, 22, 23, 24 or 32 indicated?
Record trouble codes.
3) If“NO”, proceed with diagnostics and repair according to trouble code indicated then perform step 29).
4) If“YES”, proceed by turning ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. If codes 12 or 13 are
indicated proceed to step 5). If codes 12 or 13 are not indicated proceed to step 6).
5) Remove driver side airbag module and connect test harness C
connector (1C) to (AB7).
Connect airbag resistor to test harness C connector (3C). Pro-
ceed to step 19).
G5M0430
6) If codes 4 or 22 are indicated, proceed to step 7). If codes 4 or 22 are not indicated proceed to step 11).
7) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Disconnect passenger side airbag mod-
ule connector (AB9) to (AB10).
test harness C connector (1C) to (AB9).
Connect airbag resistor to test harness C connector (3C).
B5M0118A
8) Reconnect battery ground cable and turn ignition switch“ON”, does airbag warning light go out after 8 seconds and remain“OFF”
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
9) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Install a new passenger side airbag
module
10) If“NO”proceed to step 1).
11) Remove lower cover panel and connect test harness C con-
nector (1C) to (AB8)
tor attached to test harness C connector (3C).
Turn ignition switch“ON”. Does airbag warning light go“OFF”
after 8 seconds and remain off for more than 30 seconds?
See notes 1) and 2). (Refer to end of chart.)
If“YES”proceed to step 5).
If“NO”proceed to step 12).
G5M0429
12
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System
12) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Connect connector (AB3) to (AB8). Dis-
connect passenger side airbag module connector (AB9) to
(AB10).
Connect test harness C connector (1C) to (AB9). Connect
airbag resistor to test harness C connector (3C).
B5M0118A
13) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
14) If“YES”, proceed to step 9).
15) If“NO”, turn ignition switch“OFF”, disconnect battery ground
cable, and wait 20 seconds. Disconnect connector (AB3) to
(AB8). Connect test harness C connector (1C) to (AB8). Con-
nect airbag resistor to test harness C connector (3C).
G5M0429
16) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
17) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable and wait 20 seconds. Install a new passenger side airbag
module
18) If“NO”, proceed with diagnostics according to trouble code indicated during on-board diagnostic. Proceed to step 29).
19) Reconnect battery ground cable and turn ignition switch“ON”, does airbag warning light go out after 8 seconds and remain
“OFF”for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.)
20) If“YES”, turn ignition switch“OFF”, disconnect battery ground cable and wait 20 seconds. Install driver side airbag module
21) If“NO”, remove lower cover panel and connect test harness
C connector (1C) to (AB8)
resistor attached to test harness C connector (3C).
Turn ignition switch“ON”. Does airbag warning light go“OFF”
after 8 seconds and remain off for more than 30 seconds?
See notes 1) and 2). (Refer to end of chart.)
If“YES”proceed to step 22).
If“NO”proceed to step 23).
G5M0429
22) If“YES”, replace combination switch,
23) If“NO”, proceed with diagnostics and repair according to trouble code indicated, then perform step 24).
13
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System
24) Turn ignition switch“OFF”, disconnect battery ground cable,
and wait 20 seconds. Remove driver side airbag module and
connect test harness C connector (1C) to (AB7)
nector (3C).
G5M0430
25) Reconnect battery ground cable and turn ignition switch“ON”. Does airbag warning light go“OFF”after 8 seconds and remain off
for more than 30 seconds? See notes 1) and 2). (Refer to end of chart.) If“YES”, proceed to step 26). If“NO”, proceed to step
27).
26) Turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Install driver side airbag module
27) Replace combination switch,
28) Reconnect battery and turn ignition switch“ON”. Does airbag warning light go off after 8 seconds and remain off for more than 30
seconds? See notes 1) and 2). (Refer to end of chart.) If“YES”, proceed to step 29). If“NO”, proceed to step 31).
29) Perform clear memory procedure.
30) If memory cannot be cleared, another trouble code exists. Return to step 1).
31) Turn ignition switch“OFF”, disconnect battery ground cable, and wait 20 seconds. Replace driver side airbag module.
NOTES:
1) Always remember to secure the green double locks before turning the ignition switch “ON”.
2) In some cases the airbag warning light will go “OFF” after 8 seconds but will turn “ON” again within 30 seconds. In this
case continue diagnostics with the basic diagnostics procedures or trouble code procedures.
14
5-5SUPPLEMENTAL RESTRAINT SYSTEM
4. Diagnostics Chart for On-board Diagnostic System