SSANGYONG MY2002
6B-2 POWER STEERING PUMP
DESCRIPTION AND OPERATION
GENERAL DESCRIPTION
The power steering pump is a multivaned hydraulic
pump. The serpentine accessory drive belt on the en-
gine drives the power steering pump. The power steer-
ing pump provides the hydraulic pressure to the power
steering gear.
The power steering gear uses the hydraulic pressure
to assist in steering the vehicle.
When steering conditions exceed maximum pressure
requirements, such as when the wheels are turned
against the stops, the pressure built up in the steeringgear exerts pressure on the spring end of the flow
control valve. The high pressure lifts the relief valve
ball from its seat and allows oil to flow through a trigger
orifice located in the outlet fitting. This reduce pressure
on the spring end of the flow control valve which then
opens and allows the oil to return to the intake side of
the pump. This action limits maximum pressure output
of the pump to a safe level.
No repair procedures are to be done on the internal
components of the power steering pump. The only ser-
viceable components of the power steering pump are
the power steering pump pulley and the pump itself.
SSANGYONG MY2002
7C-18 MANUAL & SEMIAUTO-HVAC
Total Oil Capacity 265 cc
COMPRESSOR OIL
REPLACEMENT
Before Oil Replacement
When any part is replaced or there are a lot of gas
leaks in the A/C system, you should add the specified
amount of the oil to keep the approval oil capacity
because the oil for lubricating the compressor
circulates through the A/C system during operating
the compressor.
Handling Oil
Be careful that moistures, dusts etc. must not flow
into the oil.
Do not mix with any other material.
If the oil leaves outside for long time, it’s possible
to mix it with the moistures and so keep the oil
sealed with a container.
Circulating Oil
For checking or adjusting the oil level, set the control
unit to full cold and max blower speed with keeping
the engine run at idle for 20 - 30 minutes in order to
circulate the oil through the compressor.
1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- GASOLINE ........................................................................................................................................................... 5-96
(1) W/O EURO III .................................................................................................................................................................................... 5-96
(2) W/ EURO III ....................................................................................................................................................................................... 5-98
2) WARNING LAMP(ENGINE CHECK, AIR BAG, EBD, ABS), TCS INDICATOR............................................. 5-100
3) INDICATOR(DEFROSTER, WINTER MODE, POWR MODE, 4WD LOW, 4WD HIGH, 4WD CHECK)..... 5-102
4) WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), INDICATOR (BATTERY CHARGING,
GLOW).................................................................................................................................................................. 5-104
5) FRONT FOG LAMP, TURN SIGNAL, HAZARD, HIGH BEAM ......................................................................... 5-106
6) DIGITAL CLOCK,WARNING (OIL PRESSURE, LOW FUEL LEVEL) CLUSTER ILLUMINATION............... 5-108
7) SELECTOR LEVER POSITION LAMP (P,R,N,D,3,2,1).................................................................................... 5-110
19. 19.19. 19.
19.
STICS(SUPER STICS(SUPER STICS(SUPER STICS(SUPER
STICS(SUPER
TIME & ALARM INTEGRA TIME & ALARM INTEGRATIME & ALARM INTEGRA TIME & ALARM INTEGRA
TIME & ALARM INTEGRA
TED CONTR TED CONTRTED CONTR TED CONTR
TED CONTR
OL SYSTEM) OL SYSTEM)OL SYSTEM) OL SYSTEM)
OL SYSTEM)
................................ ................................................................ ................................
................................
5-112 5-112 5-112 5-112
5-112
1) STICS UNIT .......................................................................................................................................................... 5-112
2) FRONT WIPER CIRCUIT.................................................................................................................................... 5-114
3) CENTRAL DOOR LOCK SYSTEM ..................................................................................................................... 5-116
4) KEYLESS, KEY REMINDER SWITCH, SIREN, CHIME BELL BUZZER ........................................................ 5-118
5) DEFROSTER........................................................................................................................................................ 5-120
6) LAMP(ROOM, DOOR COURTESY LH/RH, LUGGAGE), DOOR CONTACT SWITCH .................................. 5-122
20. 20.20. 20.
20.
SEA SEASEA SEA
SEA
T HEA T HEAT HEA T HEA
T HEA
TER TERTER TER
TER
.......................................................................................................................... .................................................................................................................................................................................................................................................... ..........................................................................................................................
..........................................................................................................................
5-124 5-124 5-124 5-124
5-124
21. 21.21. 21.
21.
ST STST ST
ST
OP LAMP OP LAMPOP LAMP OP LAMP
OP LAMP
, ,, ,
,
BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE
BTSI (BRAKE
TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)
TRANSMISSION SHIFT INTERLOCK)
................................... ...................................................................... ...................................
...................................
5-126 5-126 5-126 5-126
5-126
1) METAL TOP .......................................................................................................................................................... 5-126
2) SOFT TOP............................................................................................................................................................ 5-128
22. 22.22. 22.
22.
POWER WINDOW POWER WINDOWPOWER WINDOW POWER WINDOW
POWER WINDOW
..................................................................................................................... .......................................................................................................................................................................................................................................... .....................................................................................................................
.....................................................................................................................
5-130 5-130 5-130 5-130
5-130
23. 23.23. 23.
23.
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRRORELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-132 5-132 5-132 5-132
5-132
24. 24.24. 24.
24.
REAR REAR REAR REAR
REAR
WIPER & WIPER & WIPER & WIPER &
WIPER &
W WW W
W
ASHER ASHERASHER ASHER
ASHER
...................................................................................................... ............................................................................................................................................................................................................ ......................................................................................................
......................................................................................................
5-134 5-134 5-134 5-134
5-134
25. 25.25. 25.
25.
CIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORNCIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORN
CIGARETTE LIGHTER, HORN
................................................................................................ ................................................................................................................................................................................................ ................................................................................................
................................................................................................
5-136 5-136 5-136 5-136
5-136
26.HEAD LAMP 26.HEAD LAMP26.HEAD LAMP 26.HEAD LAMP
26.HEAD LAMP
.............................................................................................................................. ............................................................................................................................................................................................................................................................ ..............................................................................................................................
..............................................................................................................................
5-138 5-138 5-138 5-138
5-138
27. 27.27. 27.
27.
HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)
HEAD LAMP LEVELING DEVICE (HLLD)
.............................................................................. ............................................................................................................................................................ ..............................................................................
..............................................................................
5-140 5-140 5-140 5-140
5-140
5-108 5-108 5-108 5-108
5-108
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS6) 6)6) 6)
6)
DIGITAL CLOCK, WARNING (OIL PRESSURE, LOW FUEL LEVEL) DIGITAL CLOCK, WARNING (OIL PRESSURE, LOW FUEL LEVEL)DIGITAL CLOCK, WARNING (OIL PRESSURE, LOW FUEL LEVEL) DIGITAL CLOCK, WARNING (OIL PRESSURE, LOW FUEL LEVEL)
DIGITAL CLOCK, WARNING (OIL PRESSURE, LOW FUEL LEVEL)
CLUSTER ILLUMINATION CLUSTER ILLUMINATIONCLUSTER ILLUMINATION CLUSTER ILLUMINATION
CLUSTER ILLUMINATION
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATIONb. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CLUSTER "B"
CLUSTER "A"
CLUSTER "C" CLUSTER "D"
C115 (BLACK)
C206 (BLACK)C302 (BLACK)C303 (DSL)
(BLACK)C303 (GSL)
(BLACK)C303 (GSL:EURO III)
(BLACK)
S202 (BLACK)
S203 (COLORLESS) S204 (COLORLESS)
C101 (19Pin, White)
C104 (8Pin, Colorless)
C115 (40Pin, Black)
C206 (6Pin, Black)
C302 (10Pin, Black)
C303 (3Pin, Black)
C303 (4Pin, Black)
C303 (6Pin, Black)
S201 (8Pin, Colorless)
S202 (20Pin, Black)
S203 (14Pin, Colorless)
S204 (14Pin, Colorless)
J202
G201
G302CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
W/H Engine Control - W/H ECM Main
W/H Engine Control - W/H ECM Main
W/H Main - W/H Transmission
W/H Main - W/H Fuel Pump
W/H Main - W/H Fuel Pump
W/H Main - W/H Fuel Pump
W/H Main
W/H Main
W/H Main
W/H Main
W/H Main
W/H Main
W/H MainEngine Room Fuse Box
Engine Room Fuse Box
Behind Hydraulic Unit
Lower "A" Piller (Upper ECM)
Below Center Console
Below Center Console
Below Center Console
Below Center Console
Upper Fuse Box (Passenger Room)
Behind Cluster
Behind 4WD Switch
Behind Audio
Behind Cluster
Upper Front Left Leg Room
Below Center Console
S201 (COLORLESS)