1997 SSANGYONG KORANDO engine

1B1 -- 2 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb-FtLb-In
Fuel Feed and Return Line21 -- 2515 -- 18--
Exhaust Manifold and Pipe3022--
Propeller Shaft to Transmission81 -- 8960 -- 66--
Engine Mounting Nuts7052--
Generator Carrier Bolts2518--
Tensioning Pulley Bolt40.5 -- 49.529.9 -- 36.5--
Steering Pump Bolts22.5 -- 27.516.6 -- 20.3--
A/C Bracket Bolts22.5 -- 27.516.6 -- 20.3--
Intake Air Duct Mounting Nuts9--11--80 -- 97
Spark Plug Cover Bolts9--11--80 -- 97
Cylinder Head Cover Bolts9--11--80 -- 97
Magnetic Assembly Bolt9--11--80 -- 97
Cylinder Head Front Cover Bolt22.5 -- 27.516.6 -- 20.3--
Cylinder Head Bolts55
+90°
+90°41
+90°
+90°
--
Timing Gear Case Cover BoltsM822.5 -- 27.516.6 -- 20.3--g
M69--11--80 -- 97
Crankshaft Sealing Rear Cover Mounting Bolts9--11--80 -- 97
Vibration Damper Center Bolt200 + 20
+90°+10°148 + 15
+90°+10°--
Connecting Rod Bearing Cap Bolts40
+90°30
+90°--
Flywheel Mounting Bolt45 + 5
+90°+10°33 + 3.7
+90°+10°--
Amarture Bolt3526--
Camshaft Adjuster Flange Bolts18 -- 22
60°±5°13 -- 16
60°±5°--
Intake Flange Shaft Bolts18 -- 22
60°±5°13 -- 16
60°±5°--
Exhaust Camshaft Sprocket Bolts18 -- 22
60°±5°13 -- 16
60°±5°--
Camshaft Bearing Cap Bolts22.5 -- 27.516.6 -- 20.3--
Chain Tensioner Screw Plug4030--
Chain Tensioner Assembly72 -- 8853 -- 65--
Oil Pump Sprocket Bolt29 -- 3521 -- 26--
Tensioning Device Bolts26 -- 3219 -- 24--
Water Pump Pulley Bolts22.5 -- 27.516.6 -- 20.3--
Upper Intake Manifold Bolt22.5 -- 27.516.6 -- 20.3--
Lower Intake Mainfold Bolt22.5 -- 27.516.6 -- 20.3--
Flange Bolt to Exhaust Mainfold3022--

M162 ENGINE MECHANICAL 1B1 -- 3
D AEW OO M Y_2000
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
ApplicationNSmLb-FtLb-In
Exhaust Mainfold Nut to Stud Bolt26 -- 3419 -- 25--
Oil Drain Plug2518--
Oil Filter Cover2518--
Oil Filter Bolt2518--
Oil Pump Drive Sprocket Bolt29 -- 3521 -- 26--
Oil Pump Mounting Bolt22.5 -- 27.516.6 -- 20.3--
Oil Strainer Bracket Bolt9--11--89 -- 97
Oil Pressure Relief Valve Screw Plug5037--
Oil Dipstick Guide Tube Bolt9--11--89 -- 97
Oil Gallery Screw Plug1511--
Torque Converter Mounting Bolts4231--
Crankshaft Bearing Cap Bolts55/+90°41/+90°--
Oil Pan Mounting BoltsM82518--g
M610--89

1B1 -- 4 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
SPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 58 43 00
Chain Assembly
111 589 01 59 00
Supporting Bar
111 589 18 61 00
Lever Pusher
116 589 01 34 00
Threaded Pin
103 589 02 09 00
Oil Filter Remover
DW110 -- 120
Holding Pin
111 589 25 63 00
Thrust Piece
116 589 20 33 00
Sliding Hammer

M162 ENGINE MECHANICAL 1B1 -- 5
D AEW OO M Y_2000
Special Tools Table (Cont’d)
119 589 00 43 00
Drift
601 589 03 14 00
Crankshaft Front Seal
Installer
603 589 00 40 00
Fan Clutch Holder
615 589 01 33 00
Crankshaft Sprocket
Puller
601 589 03 43 00
Crankshaft Rear Seal
Installer
602 589 00 40 00
Engine Lock
617 589 00 10 00
Allen Wrench Socket
DW110 -- 090
Connecting Hose

1B1 -- 6 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Special Tools Table (Cont’d)
DW110 -- 100
Valve Tappet Remover

M162 ENGINE MECHANICAL 1B1 -- 7
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY

1B1 -- 8 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 -- 47 NSm (21 -- 35 lb-ft)
4. Disconnect the mass air flow sensor meter connec-
tor.
5. Disconnect the mass air flow sensor meter from the
air filter housing.
6. Remove the intake air duct mounting nuts.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
7. Remove the air cleaner cover. Remove the mounting
bolts and air cleaner housing and element assembly.
8. Loosen the radiator drain cock and drain the coolant.
Notice:Open the coolant reservoir cap.

M162 ENGINE MECHANICAL 1B1 -- 9
D AEW OO M Y_2000
9. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
10. Remove the cooling fan shroud. Refer toSection
1D1, Engine Cooling.
11. Disconnect the each hose from radiator.
12. Remove the upper mounting bolts of radiator and
then remove the radiator.