1997 SSANGYONG KORANDO engine

M161 ENGINE MECHANICAL 1B2 -- 5
D AEW OO M Y_2000
Special Tools Table (Cont’d)
601 589 03 14 00
Crankshaft Front Seal
Installer
603 589 00 40 00
Fan Clutch Holder
615 589 01 33 00
Crankshaft Sprocket
Puller
601 589 03 43 00
Crankshaft Rear Seal
Installer
602 589 00 40 00
Engine Lock
617 589 00 10 00
Allen Wrench Socket
DW110 -- 090
Connecting Hose
DW110 -- 100
Valve Tappet Remover

1B2 -- 6 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
Special Tools Table (Cont’d)
111 589 03 15 00
Holding Pin

M161 ENGINE MECHANICAL 1B2 -- 7
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY

1B2 -- 8 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 -- 47 NSm (21 -- 35 lb-ft)
4. Disconnect the coupling of HFM sensor and remove
the air cleaner cross pipe.
5. Remove the air cleaner cover. Remove the mounting
bolts and air cleaner housing and element assembly.
6. Loosen the radiator drain cock and drain the coolant.
Notice:Open the coolant reservoir cap.

M161 ENGINE MECHANICAL 1B2 -- 9
D AEW OO M Y_2000
7. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
8. Remove the cooling fan shroud. Refer toSection
1D2, Engine Cooling.
9. Disconnect the each hose from radiator.
10. Remove the upper mounting bolts of radiator and
then remove the radiator.

1B2 -- 10 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
11. Remove the hydraulic pipe of power steering.
Notice:Completely drain the oil.
12. Discharge the refrigerant from A/C system, and dis-
connect the discharge pipe and suction pipe from
the compressor.
13. Remove the fuel feed and return line.
Notice:Before removing the fuel lines, release the pres-
sure in the fuel system.
Installation Notice
Tightening Torque
21 -- 25 NSm (15 -- 18 lb-ft)
14. Disconnect the terminals from the generator.

M161 ENGINE MECHANICAL 1B2 -- 11
D AEW OO M Y_2000
15. Disconnect the terminals from starter motor and re-
move the starter motor.
16. Disconnect the engine main harness ground.
17. Disconnect the engine ground wire.
18. Disconnect following sensors connector.
DHFM sensor.
DCoolant temperature sensor.
DKnock sensor.
DCamshaft and crankshaft sensors.
19. After removing the ignition coil cover, disconnect the
ignition coil connector.
20. Remove the harness cover and disconnect the 4 in-
jection valve connectors. Disconnect the main har-
ness.

1B2 -- 12 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
21. Separate the hose toward engine from canister
purge solenoid valve and canister. Refer toSection
1F2, Engine Control.
22. Remove the automatic transmission oil cooler line
retaining bolts from the automatic transmission side
and oil pan side.
23. Remove the automatic transmission oil cooler line
retaining bolts from engine side and oil pan side.
24. Separate the vacuum hose for brake booster.
25. Separate the other vacuum hoses.
26. By rotating the crankshaft from the front of engine,
remove the 6 torque converter mounting bolts from
the engine ring gear plate.
Installation Notice
Tightening Torque
42 NSm (31 lb-ft)