1997 SSANGYONG KORANDO torque

SSANGYONG MY2002
4D-6 FRONT BRAKES
KAA4D080
FRONT DISC BRAKE ROTOR
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the hub bearing assembly. Refer to
Section 2C, Front Suspension.
4. Remove the front disc brake rotor.
5. Installation should follow the removal procedure in
the reverse order.
KAA4D040
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
BRAKE PADS
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the caliper guide lower bolt.
Important: Caliper assembly removal is not
necessary to service the brake pad.
Installation Notice
Take care not to damage the piston seal when
the retaining frame is pulled down.
Tightening Torque 31 Nm (23 lb-ft)
KAA4D050
4. Remove the brake pads.
Installation Notice:
Measure the minimum brake pad thickness.
Refer to “Lining Inspection” in this section.
Always change the all pads on one wheel at a
time.
5. Installation should follow the removal procedure in
the reverse order.

FRONT BRAKES 4D-7
SSANGYONG MY2002
KAA4D060
KAA4D070
CALIPER ASSEMBLY
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the brake hose mounting nut and
disconnect the hose. Plug the openings in the
caliper and the brake hose to prevent fluid loss
and contamination.
Installation Notice
Tightening Torque 30 Nm (22 lb-ft)
4. Remove the caliper mounting bolts and then
remove the caliper assembly.
Installation Notice
Tightening Torque 95 Nm (70 lb-ft)
Bleed the caliper. Refer to Section 4A, Hydraulic
Brakes.
Notice: do not move the vehicle until a firm pedal
is obtained or improper braking action will result.
Repeatedly press the brake pedal to bring the
pads in contact with the rotor.
5. Installation should follow the removal procedure
in the reverse order.
SPLASH SHIELD
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the hub bearing assembly. Refer to
Section 2C, Front Suspension.
4. Remove the front disc brake rotor. Refer to “Front
Disc Brake Rotor” in this section.
5. Remove the splash shield bolt.
Installation Notice
KAA4D090
Tightening Torque 6 Nm (53 lb-ft)
6. Installation should follow the removal procedure
in the reverse order.

FRONT BRAKES 4D-9
SSANGYONG MY2002
YAD4B280
YAD4B290
3. Fasten the bleeder screw as specified torque.
Installation Notice
Assembly Procedure
1. Installation should follow the removal procedure
in the reverse order.
Notice: Clean all the parts in denatured alcohol or
brake fluid. Dry the parts with unlubricated
compressed air and blow out all the passages in
the housing and the bleeder valve.
Apply the brake fluid on the surface of the piston
and cylinder.
2. Fasten the guide rod bolt as specified torque.
Installation Notice
Tightening Torque7 - 13 Nm
(62 - 115 lb-in)
Tightening Torque22 - 32 Nm
(16 - 24 lb-ft)

REAR BRAKES 4E-15
SSANGYONG MY2002
4. Install the caliper cylinder assembly and tighten
the retaining bolt.
Installation Procedure
1. Install the brake lining between the backing plate
and the flange.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
Notice: Apply a certain amount of grease on the
parking brake lining surface.
2. Install the brake disc and connect the parking
brake cable to the lever.
3. Install the caliper to the brake disc.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
YAD4C230
YAD4C240
YAD4C250
YAD4C260

SSANGYONG MY2002
4E-16 REAR BRAKES
4. Install the brake hose.
Notice: The washer should be replaced new part.
5. Tighten the air bleeder screw.
Installation Notice
Tightening Torque7 - 13 Nm
(62 - 115 lb-in)
6. Bleed the brake system after replacement.
YAD4C270

REAR BRAKES 4E-19
SSANGYONG MY2002
9. Remove the wheel cylinder mounting bolt and
remove the wheel cylinder.
Inspection
1. Measure the inside diameter of the brake drum
and replace as needed.
I.D.
φ 254 mmWear Limitφ 255.5 mm
Notice: Measure two more position.
2. Inspect the surface between the lining and brake.
Mark the brake drum inside using chalk and scrub
the shoe & lining assembly. If there is excessive
contact problem, replace the shoe & lining
assembly or the brake drum.
Notice: Clean any chalk mark after inspection
complete.
YAD4C370
YAD4C380
YAD4C390
Installation Procedure
1. Install the wheel cylinder to the backing plate.
Installation Notice
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)
YAD4C400

REAR BRAKES 4E-21
SSANGYONG MY2002
7. Connect the brake pipe to the wheel cylinder.
Installation Notice
Tightening Torque15 - 19 Nm
(11 - 14 lb-ft)
8. Bleed the brake system and verify the parking
brake operation.
Install the tire.
YAD4C450

SSANGYONG MY2002
4E-22 REAR BRAKES
UNIT REPAIR
WHEEL CYLINDER
Disassembly Procedure
1. Remove the upper brake return spring and remove
the wheel cylinder with pulling the upper lining
outside.
2. Disassembly the wheel cylinder assembly.
Remove the dust boot and do not reuse them
(1).
Remove the piston (2).
Remove the piston cup and do not reuse it (3).
Remove the spring assembly (4).
Remove the bleeder screw (5).
3. Clean all the parts with the denatured alcohol. Dry
the parts with unlubricated compressed air.
Bleeder Screw7 - 10 Nm
(62 - 89 lb-in)
8 - 12 Nm
(71 - 106 lb-in)
Wheel Cylinder
Mounting Bolt
Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly. 4. Installation should follow the removal procedure
in the reverse order.
5. Tighten the bleeder screw and wheel cylinder as
specified torque.
YAD4C460
YAD4C470
YAD4C480