1997 SSANGYONG KORANDO section 2c

M162 ENGINE CONTROLS 1F1 -- 95
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
KAA1F430
ON VEHICLE SERVICE
DISCHARGING THE PRESSURE IN
FUEL SYSTEM
Removal and Installation Procedure
1. Remove the fuel pressure test connector.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
KAA1F440
2. Remove the fuel pressure in fuel system by pressing
the service valve with a clean, pointy tool.
Notice:Place a cloth so that the fuel doesn’t stain
around.
3. Installation should follow the removal procedure in
the reverse order.
YAA1F170
FUEL PUMP
Tools Required
661 589 00 46 00 Fuel Tank Cap Wrench
Removal and Installation Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
1. Relieve the fuel system pressure. Refer to “Discharg-
ing the Pressure in Fuel System” in this section.
2. Disconnect the negative battery cable.
3. Put aside the floor carpet to remove the fuel pump ac-
cess cover.
4. Remove the fuel pump access cover.
5. Remove the fuel pump wiring connectors.
6. Disconnect the fuel supply and return pipes.
7. Remove the fuel pump locking cap band.

M162 ENGINE CONTROLS 1F1 -- 97
D AEW OO M Y_2000
KAA1F370
FUEL TANK
Removal and Installation Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
1. Relieve the fuel pressure. Refer to “Discharging the
Pressure in Fuel System” in this section.
2. Disconnect the negative battery cable.
3. Drain the fuel tank.
4. Put aside the floor carpet to remove the fuel pump
access cover.
5. Remove the fuel pump access cover.
YAA1F170
6. Disconnect the return line.
7. Disconnect the supply line.
8. Disconnect the fuel tank-to-canister hose from the
fuel tank.
9. Disconnect the fuel pump wiring connector.
KAB1F370
10. Disconnect the fuel filler hose and air vent hose from
the fuel tank.
11. Support the fuel tank.
12. Remove the fuel tank retaining nuts.
Installation Notice
Tightening Torque
38 NSm (28 lb-ft)
13. Carefully lower the fuel tank.

M162 ENGINE CONTROLS 1F1 -- 105
D AEW OO M Y_2000
4. Check the O-ring for damage and replace it if neces-
sary.
5. Installation should follow the removal procedure in
the reverse order.
KAA1F160
CRANKSHAFT POSITION SENSOR
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector at the crankshaft
position sensor.
3. Remove the crankshaft position sensor retaining bolt.
Installation Notice
Tightening Torque
10 NSm (89 lb-in)
4. Installation should follow the removal procedure in
the reverse order.
KAA1F200
ENGINE CONTROL MODULE
Removal and installation Procedure
1. Disconnect the negative battery cable.
2. Remove the cowl side trim form passenger side. Re-
fer toSection 9G, Interior trim.
3. Remove the four securing nuts for the Engine Control
Module (ECM) from the mounting bracket.
Installation Notice
Tightening Torque
10 NSm (89 lb-in)
4. Pull out the ECM from the bracket.
5. Disconnect the vehicle side coupling.
6. Installation should follow the removal procedure in
the reverse order.

D AEW OO M Y_2000
SECTION 1G1
M162 ENGINE INTAKE & EXHAUST
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1G1 -- 2...........................
Fastener Tightening Specifications 1G1 -- 2.........
Maintenance and Repair 1G1 -- 3..................
On-- Vehicle Service 1G1-- 3........................
Air Cleaner 1G1-- 3.............................Intake Air Duct 1G1--5..........................
Intake Manifold 1G1--7.........................
Resonance Flap 1G1-- 9.........................
Exhaust Manifold 1G1-- 11.......................

D AEW OO M Y_2000
SECTION 1
ENGINE
SECTION 1A2 (M161 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications 1A2 -- 2............................
Engine Specifications 1A2-- 2.....................
Component Locator 1A2 -- 3.......................
Front View 1A2 -- 3...............................
Side View 1A2-- 4...............................
Performance Curve 1A2-- 5........................
E23 Engine 1A2-- 5..............................
E20 Engine 1A2-- 6..............................
Diagnosis 1A2 -- 7.................................Oil Leak Diagnosis 1A2-- 7........................
Engine Cranking At The
FrontofCrankshaft 1A2--8.....................
Compression Pressure Test 1A2-- 9...............
Cylinder Pressure Leakage Test 1A2-- 11...........
General Information 1A2 -- 13......................
Cleanliness and Care 1A2 -- 13....................
On-- Engine Service 1A2-- 13......................

D AEW OO M Y_2000
SECTION 1B2
M161 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1B2 -- 2............................
Fastener Tightening Specifications 1B2 -- 2..........
Special Tools 1B2 -- 4.............................
Special Tools Table 1B2-- 4.......................
Maintenance and Repair 1B2 -- 7...................
On-- Vehicle Service 1B2-- 7.........................
Engine Assembly 1B2-- 7.........................
Crankcase Ventilation System 1B2-- 14.............
Generator 1B2-- 18..............................
Engine Mount 1B2-- 19...........................
Poly V-- Belt 1B2 -- 20.............................
Tensioning Device 1B2-- 22.......................
Tensioning Device Shock Absorber 1B2-- 23........
Poly V-- Belt Inspection 1B2-- 24...................
Cylinder Head Cover 1B2-- 26.....................
Cylinder Head Front Cover 1B2 -- 28...............
Cylinder Head 1B2-- 30...........................
Timing Gear Case Cover 1B2-- 34.................
Crankshaft Sealing Rear Cover 1B2-- 37...........
Belt Pulley and Vibration Damper 1B2-- 39..........
Crankshaft Front Radial Seal 1B2-- 42.............
Crankshaft Rear Radial Seal 1B2-- 44..............
Crankshaft 1B2-- 45.............................
Flywheel / Driven Plate 1B2 -- 51...................
Camshaft Adjuster 1B2-- 54.......................Camshaft Sprocket Bolt 1B2-- 57..................
Camshaft 1B2-- 58..............................
Camshaft Timing Position 1B2 -- 61................
Valve Spring 1B2 -- 63............................
Valve Stem Seal 1B2-- 67........................
Chain Tensioner 1B2-- 68.........................
Timing Chain 1B2-- 72............................
Tensioning Rail 1B2-- 77..........................
Cylinder Head Guide Rail 1B2-- 78.................
Crankcase Guide Rail 1B2-- 80....................
Crankshaft Sprocket 1B2-- 81.....................
Piston 1B2-- 83..................................
Connecting Rod 1B2-- 86.........................
Piston Ring 1B2 -- 88.............................
Oil Pan 1B2-- 90.................................
Engine Oil and Oil Filter Element 1B2-- 92..........
Oil Pump 1B2-- 95...............................
Oil Pressure Relief Valve 1B2-- 97.................
Oil Non-Return Valve 1B2-- 98....................
Oil Dipstick Guide Tube 1B2-- 99..................
Unit Repair 1B2 -- 100............................
Core Plugs in Crankcase 1B2-- 100................
Cylinder Bore 1B2-- 102..........................
Crankcase Mating Surface 1B2-- 104..............
Cylinder Head Mating Surface 1B2-- 106...........

M161 ENGINE MECHANICAL 1B2 -- 9
D AEW OO M Y_2000
7. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
8. Remove the cooling fan shroud. Refer toSection
1D2, Engine Cooling.
9. Disconnect the each hose from radiator.
10. Remove the upper mounting bolts of radiator and
then remove the radiator.

1B2 -- 12 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
21. Separate the hose toward engine from canister
purge solenoid valve and canister. Refer toSection
1F2, Engine Control.
22. Remove the automatic transmission oil cooler line
retaining bolts from the automatic transmission side
and oil pan side.
23. Remove the automatic transmission oil cooler line
retaining bolts from engine side and oil pan side.
24. Separate the vacuum hose for brake booster.
25. Separate the other vacuum hoses.
26. By rotating the crankshaft from the front of engine,
remove the 6 torque converter mounting bolts from
the engine ring gear plate.
Installation Notice
Tightening Torque
42 NSm (31 lb-ft)