1997 SSANGYONG KORANDO STARTER

1B3 -- 46 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
30. Rotate the crankshaft and set the no.1 cylinder at
TDC.
Notice
Do not rotate the crankshaft to the opposite direc-
tion of engine revolution.
31. Place alignment marks on the camshaft gear and
timing chain.
32. Ensure that the camshaft and the bearing cap mark-
ing are aligned.
33. Remove the starter motor and install the engine lock
onto the flywheel ring gear.
Engine Lock 602 589 00 40 00

1B3 -- 76 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal Procedure
1. Remove the starter motor and install the engine lock
into the wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-- belt.
3. Remove the cooling fan.
Notice
Keep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration
damper (5) and crankshaft belt pulley (4).
6. Remove the timing sensor bracket.
Notice
Remove if necessary.

1B3 -- 140 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
602 589 00 40 00 Engine Lock
Removal Procedure
1. Rotate the crankshaft and position the piston of no.1
cylinder at TDC.
Notice
Do not rotate the crankshaft in the opposite direction
of engine rotation.
In this position, the markings of the camshaft/cam-
shaft bearing cap (arrow) must be aligned.
2. Place alignment marks on the camshaft sprocket
and timing chain.
3. Remove the starter motor and install the engine
lock.
Engine Lock 602 589 00 40 00

D AEW OO M Y_2000
SECTION 1E3
OM600 ENGINE ELECTRICAL
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1E3 -- 1............................
General Specifications 1E3-- 1....................
Maintenance and Repair 1E3 -- 2...................
On-- Vehicle Service 1E3-- 2.........................Glow Plug 1E3-- 2...............................
Generator 1E3-- 6...............................
Starter Motor 1E3-- 8............................
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Generator12V -- 75A
Starter12V -- 2.2kW
Glow Plug11. 5 V

1E3 -- 8 OM600 ENGINE ELECTRICAL
D AEW OO M Y_2000
STARTER MOTOR
1 Starter Motor
2 Washer3Nut 15N∙m (11 lb-ft) ......................
4Bolt 48N∙m (35 lb-ft) .....................
Removal & Installation Procedure
1. Disconnect the battery terminals.
2. Disconnect the starter motor cable harnesses.
3. Remove the bolts and then remove the starter mo-
tor.
4. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE CONTROLS 1F3 -- 17
D AEW OO M Y_2000
FUEL PUMP TEST
Notice
Before test, replace the fuel filter cartridge and fuel pre-
filter.
Fuel Feed Test
1. Disconnect the fuel return line (1) and seal up it with
plug.
2. Insert the plastic hose (5) and put the end into the
measuring beaker (6).
3. Disconnect the vacuum line (4) from vacuum unit
(engine stop) (5) and connect the vacuum pump (7)
to the vacuum unit.
4. To avoid the engine starting, build up vacuum
(approx. 500 mbar).
5. Operate the starter motor for exactly 30 seconds
and measure fuel volume in the beaker.
Min. volume150cm3for 30 seconds

AUTOMATIC TRANSMISSION 5A-159
SSANGYONG MY2002
12. Remove the service hole cover in the engine block.
13. Put the alignment mark for installation, and
removethe six mounting bolts for torque converter
from drive plate through the service hole by
rotating the engine and remove the torque
converter.
Installation Notice
Screw the six bolts mounting the torque
converter through the service hole by using a
mirror and rotating the engine.
14. Remover the starter. Refer to Section 1E, Engine
Electrical.
15. Remove the extension housing to case bolts and
remove the transmission assembly.
Installation Notice
Be careful not to drop the torque converter while
removing the transmission.
16. Installation should follow the removal procedure
in the reverse order.
KAA5A2N0
KAA5A2O0
Tightening Torque54 - 68 Nm
(40 - 50 lb-ft)
Tightening Torque 42 Nm (31 lb-ft)

CLUTCH 5C-7
SSANGYONG MY2002
Removal & Installation Procedure
Tools Required
602589 00 40 00 Engine Lock
1. Remove the starter motor. Install the special tool
to the flywheel through the starter motor mounting
holes.
2. Unscren the release cylinder mounting bolts and
remove the release cylinder.
Installation Notice
3. Unscrew the clutch housing bolts and remove the
clutch housing, release fork and release bearing.
Installation Notice
4. Insert the centering pin into the clutch spline.
Loosen the clutch cover bolts 1/2 turn in crisscross
sequence until the spring tension is released.
Notice: Do not remove the bolts at a time, or
clutchcover can be damaged or deformed.
Tools Required
Centering Pin 661 589 00 15 00
KAA5C050
KAA5C060
KAA5C070
KAA5C080
Tightening Torque15 - 18 Nm
(11 - 13 lb-ft)
Tightening Torque 54 Nm (40 lb-ft)