1997 SSANGYONG KORANDO differential

FRONT AXLE 3A-19
SSANGYONG MY2002
5. Unscrew the bearing cap bolts and remove the
bearing caps. Pull out the differential carrier
assembly.
Notice:
Place alignment marks on the bearing cap not
to change the caps before removal. When
pulling out the differential carrier assembly, be
careful not to damage the axle housing.
When adding fluid or making a complete fuid
change, always use front axle housing.
7. Disassemble the parts of the differential carrier
assembly.
8. Remove the drive pinion lock nut. Disassemble
the parts of the drive pinion.
KAA3A380
KAA3A410
KAA3A390
KAA3A400
6. Pull out the differential assembly using the
differential assembly remover/installer DW340-
090-01 and front differental assembly/installer
DW340-090-02.

SSAMGYONG MY2002
3A-20 FRONT AXLE
2. Assemble the parts of the drive pinion.
3. Assemble the parts of the differential carrier.
4. Measure backlash of the side gear and pinion.
Assembly Procedure
1. Clean the all parts and check the followings :
Check the ring gear and drive pinion for wear
and damage. If damaged, replace it as a set.
Check the bearing for sticks, wear, noise and
turning resistance.
Check the side gear, pinion, pinion shaft and
thrust washer for wear and damage.
Check the differential carrier for crack and wear
(bearing contact surface). Check the gear case
for crack.
KAA3A420
KAA3A430
KAA3A660
KAA3A420
Tightening Torque
of the Lock Nut240 - 310 Nm
(177 - 229 lb-ft)
Tightening Torque
of the Ring Gear Bolts75 - 90 Nm
(55 - 66 lb-ft)
Standard 0.025 mm

FRONT AXLE 3A-21
SSANGYONG MY2002
5. Install the differential carrier assembly into the axle
housing.
Notice: Be careful not to change the caps. Be
sure to keep the original position of the caps.
6. Measure backlash of the drive pinion and ring
gear.
Tightening Torque of
the Bearing Cap Bolts4.8 - 6.9 kgfm
KAA3A670
KAA3A360
KAA3A440
KAA3A680
7. Install the axle housing cover.
8. Assemble the parts of the front axle shaft and
housing mounting bracket.
Notice: Apply grease to the oil seal rib.
Specified Value 0.165 mm
Tightening Torque3.9 - 4.6 kgfm

FRONT AXLE 3A-25
SSANGYONG MY2002
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE
661 589 13 33 00
Ball Joint Remover
661 589 18 33 00
Axle Bearing Puller
Plate
KAA3A590
KAA3A600
KAA3A610
J-8059
Snap Ring PlierDW340-080
Front Axle Support
DW340-090-02
Front Differential
Assembly
Remover/Installer
KAA3A630
KAA3A640
KAA3A650
DW340-100
Front Axle Bearing
Remover
DW340-090-01
Differential Assembly
Remover/Installer
KAA3A620

SECTION 3D
REAR AXLE
TABLE OF CONTENTS
General Description and Operation.................3D-2
Specifications...................................................3D-2
Fastener Tightening Specifications..................3D-2
Diagnostic Information and Procedures........3D-3
Component Locator .........................................3D-4
Rear Axle Assembly .........................................3D-4
Cross Sectional View........................................3D-5
Rear Axle Shaft Assembly...............................3D-6
Maintenance and Repair..................................3D-8
On-Vehicle Service ..............................................3D-8Axle Shaft Assembly (With Disc Brake)..........3D-8
Axle Shaft Assembly (With Drum Brake)...... 3D-11
Rear Axle Housing .......................................... 3D-13
Unit Repair....................................................... 3D-18
Axle Assembly............................................... 3D-18
Differential Gear Assembly............................ 3D-20
Drive Shaft...................................................... 3D-25
Special Tools and Equipment....................... 3D-26
Special Tools Table........................................ 3D-26

SSANGYONG MY2002
3D-2 REAR AXLE
Disc Brake
Drum Brake50 - 65
4 - 8
85 - 105
50 - 65
150 - 180
30 - 45
30 - 45
150 - 180
150 - 180
70 - 80
12 - 23
6 - 8
1 - 19Lb-Ft Axle Shaft Type
Axle Housing Type
Differential
Reduction Ratio
OilType
Gear
Gasoline + M/T
Diesel + M/T
Gasoline + A/T
Diesel + A/T
Capacity
SpecificationSemi-floating
Build up
Conventional Type
Hypoid Gear
3.73
4.27
4.56
4.89
1.9
SAE 80W/90 or API GL-5
GENERAL DESCRIPTION AND OPERATION
SPECIFICATIONS
37 - 48
35 - 71
63 - 77
37 - 48
111 - 133
22 - 23
22 - 23
111 - 133
111 - 133
52 - 59
9 - 17
53 - 71
11 - 14 Flange fixing Bolt
Dust shield Bolt
Caliper Bolt
Fixing NutN
z zz z
zm ApplicationLb-In
-
-
-
-
-
-
-
-
-
-
-
-
-
FASTENER TIGHTENING SPECIFICATIONS
Rod Bolt
Shock absorber Bolt
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
Propeller shaft fixing bolt
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake oil pipe (M10)

REAR AXLE 3D-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
Lack of Oil
Low Viscosity of Oil
Inferior Oil
Excessive Backlash of Ring Gears
Worn or Damaged Tooth of Ring and Pinion Gear
Worn or Damaged Tooth of Drive Pinion Gear
Wear of Side Bearing and Side Gear Spline
Bending of Axle Housing
Distortion of Differential Case
Wear of Pinion Shaft
Incorrect Drive Pinion Preload.
Incorrect Contact of Ring Gear and Pinion
Excessive Oil
Fault Seal of Carrier Contact Surface
Axle Housing Crack
Worn or Damaged Oil Seal
Worn or Damaged Tooth of Pinion or Side Gear
Wear of Pinion Shaft
Excessive Backlash of Pinion Gear and Side Gear
Excessive End-Play of Rear Axle Shaft
Incorrect Contact of Side Gear and Differential Case
Axle Housing Crack
Distortion or Poor Installation of Drive pinion Oil Seal
Damaged of Torn Drive Pinion Oil Seal
Loosened Bearing Collar
Worn or Damaged Universal Joint
Worn or damaged Axle Shaft Bearing
Lock of Oil
Insufficient Backlash of Gears
Excessive Preload of BearingReplenish
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Adjust
Reassembly
Adjust
Correct
Replace
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replenish
Adjust
Adjust Checks Phenomena
Noise
(During Straight
Driving)
Oil Leakage
Noise (During Turning)
Heating
Action

REAR AXLE 3D-19
SSANGYONG MY2002
1 Drive Pinion Lock Nut
...........................240 - 310 Nm (177 - 229 lb-ft)
2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup
10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug............ 28 - 42 Nm (21 - 31 lb-ft)
13 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap17 Bolt......................... 87 - 124 Nm (64 - 94 lb-ft)
18 Bearing
19 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt
.................................. 75 - 90 Nm (55 - 66 lb-ft)
24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt............................ 38 - 46 Nm (28 - 34 lb-ft)
31 Oil Filler Plug............ 28 - 42 Nm (21 - 31 lb-ft)