Page 956 of 2053

SSANGYONG MY2002
4D-6 FRONT BRAKES
KAA4D080
FRONT DISC BRAKE ROTOR
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the hub bearing assembly. Refer to
Section 2C, Front Suspension.
4. Remove the front disc brake rotor.
5. Installation should follow the removal procedure in
the reverse order.
KAA4D040
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
BRAKE PADS
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the caliper guide lower bolt.
Important: Caliper assembly removal is not
necessary to service the brake pad.
Installation Notice
Take care not to damage the piston seal when
the retaining frame is pulled down.
Tightening Torque 31 Nm (23 lb-ft)
KAA4D050
4. Remove the brake pads.
Installation Notice:
Measure the minimum brake pad thickness.
Refer to “Lining Inspection” in this section.
Always change the all pads on one wheel at a
time.
5. Installation should follow the removal procedure in
the reverse order.
Page 957 of 2053

FRONT BRAKES 4D-7
SSANGYONG MY2002
KAA4D060
KAA4D070
CALIPER ASSEMBLY
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the brake hose mounting nut and
disconnect the hose. Plug the openings in the
caliper and the brake hose to prevent fluid loss
and contamination.
Installation Notice
Tightening Torque 30 Nm (22 lb-ft)
4. Remove the caliper mounting bolts and then
remove the caliper assembly.
Installation Notice
Tightening Torque 95 Nm (70 lb-ft)
Bleed the caliper. Refer to Section 4A, Hydraulic
Brakes.
Notice: do not move the vehicle until a firm pedal
is obtained or improper braking action will result.
Repeatedly press the brake pedal to bring the
pads in contact with the rotor.
5. Installation should follow the removal procedure
in the reverse order.
SPLASH SHIELD
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the hub bearing assembly. Refer to
Section 2C, Front Suspension.
4. Remove the front disc brake rotor. Refer to “Front
Disc Brake Rotor” in this section.
5. Remove the splash shield bolt.
Installation Notice
KAA4D090
Tightening Torque 6 Nm (53 lb-ft)
6. Installation should follow the removal procedure
in the reverse order.
Page 974 of 2053
SSANGYONG MY2002
4E-14 REAR BRAKES
2. Inspect the brake pad thickness.
Pad Thickness
10 mmMax wear Limit
2 mm
Notice: If the thickness of both pads is not same,
replace both pads at the same time.
3. Inspect the disc thickness.
Pad Thickness
10.4 mmMax wear Limit
8.5 mm
4. Inspect the disc plate’s scratch and deformation.
Brake Pad
1. Remove the cylinder mounting bolt (lower) at the
brake caliper.
2. Raise and fix the caliper assembly at the proper
position not to cause any damage in the hoses or
others.
YAD4C200
YAD4C210
3. Remove the brake pad and replace the new pad.
YAD4C220