Page 108 of 363
JF5111.0
INJECTION
Fault finding - Fault charts
17
E7J 780
engine
AFTER REPAIRErase the computer memory using G0** and carry out a road test.
Chart 3BEHAVIOUR WHILE DRIVING
Only refer to this customer complaint after a complete check using the XR25.NOTES
Check the air filter is not deformed.
Check the fuel
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Check the air filter
Check the oil levelUse the dipstick to check if the
oil level is too high.
Check the condition of the manifold gaskets.Check the inlet
manifold
Check the exhaust manifold is not leaking.Check the exhaust
manifold
Check, after removal, that the injectors do not drip.Check the injectors
Check the throttle body is not contaminated.Check the throttle body
Check the brake servo is not leaking (noise).Check the brake servo
A
17-60
Page 110 of 363
JF5111.0
INJECTION
Fault finding -Aid
17
E7J 780
engine
For further details, refer to section 12
Injector resistance = 14.5 Ω
Idle regulation stepping
motor resistance : A - D = 52 Ω
B - C = 52 Ω
Canister bleed valve resistance = 35 Ω
Ignition coil resistance : Primary = 1-3 ; 2-3 = 1 Ω
1-2 = 0.5 Ω
Secondary = 10 kΩ
Oxygen sensor heating resistance = 3 to 15 Ω
Throttle potentiometer resistance : no load 1-2 = 5440 Ωfull load 1-2 = 2200 Ω
1-3 = 4500 Ω1-3 = 4460 Ω
2-3 = 2160 Ω2-3 = 5340 Ω
Flywheel signal resistance = 220 Ω
Fuel pressure = 3 bars ignition on/ 2.5 bars at idle speed
Value for: CO = 0.3 % maximum
HC = 100 ppm maximum
CO2 = 14.5 % minimum
Lambda = 0.97 < λ < 1.03
Sensor resistance
Temperature in °C 0 20 40 80 90
Air temperature sensor
Resistance in ohms7470
to
119703060
to
40451315
to
1600--
Coolant temperature sensor
Resistance in ohms6700
to
80002600
to
30001100
to
1300270
to
300200
to
215
17-62
Page 115 of 363
JF5111.0
INJECTION
Fault finding - Checking conformity
17
E7J 780
engine
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected).NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4 Interpretation of
normally illuminated
bargraphs
-
Code present
No load recognition
Engine speed information
received
+ after ignition information
received
Idle speed regulation active
Richness regulation active
Fuel pump active1
2
4
6
6
3
7
17-67
Page 128 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line:
Computer 4 Earth
Computer 16 Earth
Computer 34 Earth
Computer 9 7 Diagnostic socket
Computer 10 15 Diagnostic socket
Computer 18 5 Main relay
Computer 26 2 Main relay
Computer 20 2 Fuel pump relay
Repair if necessary.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 1 RH extinguishedFiche n° 27 side 1/2
XR25 CIRCUIT
XR25 aid:No connection, CO, CC-, CC+
1
This bargraph must be illuminated for fault findingNOTES
Test the XR25 on another vehicle.
Check:
- the injection, engine and passenger compartment fuses,
- the connection between the XR25 and the diagnostic socket,
- the position of the ISO selector (S8),
- the conformity of the cassette.
Repair if necessary.
Check:
- the presence of + 12 V on track 16 and earth on track 5 of the diagnostic socket,
- that the XR25 cable is in good condition.
Repair if necessary.
Check, ignition on, for 12 V on track:
- 1 on the main relay,
- 3 on the main relay,
- 1 on the fuel pump relay.
Repair if necessary.
Ignition on, check for 12 V on track 5 of the main relay:
- If there is 12 V on track 5 of the main relay: replace the fuel pump relay.
- If there is not 12 V on track 5 of the main relay: replace the main relay.
17-83
Page 132 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line:
Computer 22 C Oxygen sensor
Repair if necessary.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 3 RH side illuminated or flashingFiche n° 27 side 1/2
OXYGEN SENSOR CIRCUIT
XR25 aid:CO, CC- or CC+line 22
CO line 4
3
If BG 3RH is flashing, increase the engine speed to 2500 rpm for 5 minutes
If BG 3RH becomes permanently illuminated, deal with the fault.
NOTES
Check the connection and the condition of the connector on the oxygen sensor.
Check, ignition on during the timed phase, for :
-earth on track B of the oxygen sensor,
-+ 12 V after the fuel pump relay on track A of the oxygen sensor.
Repair if necessary.
Check for the presence of earth on track 4 on the injection computer.
Repair if necessary.
The fault persists. Replace the oxygen sensor.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-87
Page 139 of 363
Check the insulation from 12 V of line :
Computer 20 2 Fuel pump relay
Repair if necessary.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 8 LH side illuminatedFiche n° 27 side 1/2
FUEL PUMP CIRCUIT
XR25 aid:Just detection of CC+
8
CO or CC- on line 20 of the computer prevents dialogue with the computer.NOTES
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the fuel pump relay.
17-94
Page 140 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line :
Computer 33 2 Injectors 1 and 4
Computer 32 2 Injectors 2 and 3
Repair if necessary.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 11 LH side illuminatedFiche n° 27 side 1/2
INJECTOR CIRCUIT
XR25 aid:*11 = XX.CO=> CO or CC- line 32 or 33 of the computer
*11 = XX.CC=> CC+ line 32 or 33 of the computer
11
XX = 14 => Cylinder 1 or 4 line 33 of the computer
XX = 23 =
> Cylinder 2 or 3 line 32 of the computerNOTES
Check the resistance of the valve for the two faulty injectors.
Replace the injector/s if necessary.
When the ignition is switched on and during the timed phase, check for 12 V on track 1 of the faulty
injector.
If necessary, repair the line from track 1 injector to track 5 fuel pump relay.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-95
Page 143 of 363

This bargraph only illuminates when the computer feed has been cut (disconnection of the battery, the
computer, ...).
Check the computer feed hygiene:
Computer 18 5 Main relay
Main relay 3 Fuse
Computer 26 2 Main relay
Main relay 1 Fuse
Computer 20 2 Fuel pump relay
Fuel pump relay 1 Fuse
Repair if necessary.
Turn the engine.
Switch the ignition off and wait for the loss of dialogue between the XR25 and the computer.
Switch the ignition on.
Enter dialogue with the computer.
Erase the computer memory using G0**.
NOTE :memorised faults are erased. It would therefore be useful to carry out a road test to check there
are no faults on the injection system.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 13 LH side illuminatedFiche n° 27 side 1/2
MEMORY CIRCUIT
XR25 aid:Loss of computer feed
13
NoneNOTES
17-98