Page 245 of 363
JSA052.0
INJECTION
Fault finding - Fault charts
17
D7F 710
engine -
55 tracks
AFTER REPAIR
Chart 1
STARTING FAULTS
Only refer to this customer complaint after a complete check using the XR25.
NOTES
Erase the computer memory using G0** and carry out a road test.
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Disconnect the pipe connecting the canister bleed solenoid valve
to the inlet manifold.
Plug the pipe to prevent an air leak.
If there is no other effect, the canister bleed is faulty.
Check the fuel
Connect the OPTIMA 5800 station to carry out the compression
test and follow the instructions.
Connect the OPTIMA 5800 station to carry out the flywheel test
and follow the instructions.
Check the idle speed
regulation valveTap gently to release the valve.
Check the flywheel
Check the engine
compression
Check the canister bleed
17-202
Page 246 of 363
JSA052.0
INJECTION
Fault finding - Fault charts
17
D7F 710
engine -
55 tracks
AFTER REPAIR
Chart 2
IDLE SPEED FAULTS
Only refer to this customer complaint after a complete check using the XR25.NOTES
Erase the computer memory using G0** and carry out a road test.
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Check the oil levelUse the dipstick to check if the
oil level is too high.
Check the fuel
Check the flywheelConnect the OPTIMA 5800 station to carry out the flywheel test
and follow the instructions.
Check the idle speed
regulation valveTap gently to release the valve.
Check the manifoldCheck the condition of the manifold gaskets.
Check the injectorsCheck, after removal, that the injectors do not drip.
A
17-203
Page 248 of 363
JSA052.0
INJECTION
Fault finding - Fault charts
17
D7F 710
engine -
55 tracks
AFTER REPAIRErase the computer memory using G0** and carry out a road test.
Chart 3
BEHAVIOUR WHILE DRIVING
Only refer to this customer complaint after a complete check using the XR25.NOTES
Check the air filter is not deformed.
Check the fuel
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Check the air filter
Check the oil levelUse the dipstick to check if the
oil level is too high.
Check the condition of the manifold gaskets.Check the inlet manifold
Check the exhaust manifold is not leaking.Check the exhaust manifold
Check, after removal, that the injectors do not drip.Check the injectors
Check the throttle body is not contaminated.Check the throttle body
Check the brake servo is not leaking (noise).Check the brake servo
A
17-205
Page 250 of 363
JSA052.0
INJECTION Fault finding - Aid
17
D7F 710
engine -
55 tracks
For further details, refer to section 12
Injector resistance = 14.5 Ω
Idle regulation stepping
motor resistance : A - D = 100 Ω
B - C = 100 Ω
Canister bleed valve resistance = 35 Ω
Ignition coil resistance : Primary = 1-4 ; 1-3 ; 2-3 ; 2-4 = 1.5 Ω
3-4 = 0.6 Ω
Secondary = 8 kΩ
Oxygen sensor heating resistance = 3 to 15 Ω
Throttle potentiometer resistance : no load A-B = 1300 Ωfull load A-B = 1300 Ω
A-C= 1360 ΩA-C= 2350 Ω
B-C = 2300 ΩB-C = 1260 Ω
Flywheel signal resistance = 220 Ω
Fuel pressure = 3 bars ignition on/ 2.5 bars at idle speed
Value for: CO = 0.3 % maximum
HC = 100 ppm maximum
CO2 = 14.5 % minimum
Oxygen = 0.97 < λ < 1.03
Sensor resistance
Temperature in °C 0 20 40 80 90
Air temperature sensor
Resistance in ohms5000
to
70001700
to
3300500
to
1550--
Coolant temperature sensor
Resistance in ohms6700
to
80002600
to
30001100
to
1300270
to
300200
to
215
17-207
Page 256 of 363
JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
55 tracks
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected)NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4
(cont)Interpretation of
normally illuminated
bargraphs (cont)
-
Fuel pump active
Always illuminated if air
conditioning option available
Illuminates after erasing the
memory to indicate that the
operation has been carried out
correctly
Computer configured for:
Manual gearbox (G50*2*)
Automatic
transmission(G50*1*)
7
19
9
19
12
17-213