Page 175 of 363
JSA051.0
INJECTION
Fault finding - Fault charts
17
D7F 710
engine -
35 tracks
AFTER REPAIR
Chart 2IDLE SPEED FAULTS
Only refer to this customer complaint after a complete check using the XR25.NOTES
Erase the computer memory using G0** and carry out a road test.
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Check the oil levelUse the dipstick to check if the
oil level is too high.
Check the fuel
Check the flywheelConnect the OPTIMA 5800 station to carry out the flywheel test
and follow the instructions.
Check the idle speed
regulation valveTap gently to release the valve.
Check the manifoldCheck the condition of the manifold gaskets.
Check the injectorsCheck, after removal, that the injectors do not drip.
A
17-130
Page 177 of 363
JSA051.0
INJECTION
Fault finding - Fault charts
17
D7F 710
engine -
35 tracks
AFTER REPAIRErase the computer memory using G0** and carry out a road test.
Chart 3BEHAVIOUR WHILE DRIVING
Only refer to this customer complaint after a complete check using the XR25.NOTES
Check the air filter is not deformed.
Check the fuel
Check there is fuel present
(fuel gauge faulty).
Check the fuel is of the correct type.
Check the hosesCheck no hoses are pinched
(especially after a removal operation).
Check the air filter
Check the oil levelUse the dipstick to check if the
oil level is too high.
Check the condition of the manifold gaskets.Check the inlet
manifold
Check the exhaust manifold is not leaking.Check the exhaust
manifold
Check, after removal, that the injectors do not drip.Check the injectors
Check the throttle body is not contaminated.Check the throttle body
Check the brake servo is not leaking (noise).Check the brake servo
A
17-132
Page 179 of 363
JSA051.0
INJECTION
Fault finding -Aid
17
D7F 710
engine -
35 tracks
For further details, refer to section 12
Injector resistance = 14.5 Ω
Idle regulation stepping
motor resistance : A - D= 100 Ω
B - C = 100 Ω
Canister bleed valve resistance = 35 Ω
Ignition coil resistance : Primary = 1-4 ; 1-3 ; 2-3 ; 2-4 = 1.5 Ω
3-4 = 0.6 Ω
Secondary = 8 kΩ
Oxygen sensor heating resistance = 3 to 15 Ω
Throttle potentiometer resistance : no load A-B = 1300 Ωfull load A-B = 1300 Ω
A-C = 1360 ΩA-C= 2350 Ω
B-C = 2300 ΩB-C = 1260 Ω
Flywheel signal resistance = 220 Ω
Fuel pressure = 3 bars ignition on/ 2.5 bars at idle speed
Value for: CO = 0.3 % maximum
HC = 100 ppm maximum
CO2 = 14.5 % minimum
Lambda = 0.97 < λ < 1.03
Sensor resistance
Temperature in °C 0 20 40 80 90
Air temperature sensor
Resistance in ohms5000
to
70001700
to
3300500
to
1550--
Coolant temperature sensor
Resistance in ohms6700
to
80002600
to
30001100
to
1300270
to
300200
to
215
17-134
Page 185 of 363
JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine warm, at idle speed, after fan assembly has operated at least once NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4
(cont)Interpretation of
normally illuminated
bargraphs (cont)
-
Fuel pump active
Illuminates after erasing the
memory to indicate that the
operation has been carried out
correctly
Computer configured for:
manual gearbox (G50*2*)
automatic transmission
(G50*1*)
5 Idle speed# 06
# 12X = 740 ± 50 rpm
4 % < X < 14 %
6Anti-pinking noise
measurement# 13
(3500 rpm, no
load) X variable and not zero
7
19
12
19
6
17-140
Page 198 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line:
Computer 18 Earth
Computer 2 Earth
Computer 3 Earth
Computer 11 7 Diagnostic socket
Computer 38 15 Diagnostic socket
Computer 1 5 Main relay
Computer 40 2 Main relay
Computer 48 2 Fuel pump relay
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 1 RH extinguishedFiche n° 27 side 1/2
XR25 CIRCUIT
XR25 aid:No connection, CO, CC-, CC+
1
This bargraph must be illuminated for fault findingNOTES
Test the XR25 on another vehicle.
Check:
- the injection, engine and passenger compartment fuses,
- the connection between the XR25 and the diagnostic socket,
- the position of the ISO selector (S8),
- the conformity of the cassette.
Repair if necessary.
Check:
- the presence of + 12 V on track 16 and earth on track 5 of the diagnostic socket,
- that the XR25 cable is in good condition.
Repair if necessary.
Check, ignition on, for 12 V on track:
- 1 on the main relay,
- 3 on the main relay,
- 1 on the fuel pump relay.
Repair if necessary.
Ignition on, check for 12 V on track 5 of the main relay:
- If there is 12 V on track 5 of the main relay: replace the fuel pump relay.
- If there is not 12 V on track 5 of the main relay: replace the main relay.
17-155
Page 202 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line:
Computer 17 C Oxygen sensor
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 3 RH side illuminated or flashing Fiche n° 27 side 1/2
OXYGEN SENSOR CIRCUIT
XR25 aid:CO, CC- or CC+line 17 of the computer
CO line 18 of the computer
3
If BG 3RH is flashing, increase the engine speed to 2500rpm for 5 minutes.
If BG 3RH becomes permanently illuminated, deal with the fault.
NOTES
Check the connection and the condition of the connector on the oxygen sensor.
Check, ignition on during the timed phase, for :
- earth on track B of the oxygen sensor,
- + 12 V after the fuel pump relay on track A of the oxygen sensor.
Repair if necessary.
Check for the presence of earth on track 18 of the injection computer.
Repair if necessary.
The fault persists. Replace the oxygen sensor.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-159
Page 209 of 363
Check the insulation from 12 V of line :
Computer 48 2 Fuel pump relay
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 8 LH side illuminated Fiche n° 27 side 1/2
FUEL PUMP CIRCUIT
XR25 aid:Only detection of CC+ on line 48 of the computer
8
CO or CC- on line 48 of the computer prevents dialogue with the computer.NOTES
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the fuel pump relay.
17-166
Page 210 of 363

Connect the bornier in place of the computer and check the insulation and continuity of the line :
Computer 30 2 Injectors 1 and 4
Computer 4 2 Injectors 2 and 3
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 11 LH side illuminated Fiche n° 27 side 1/2
INJECTOR CIRCUIT
XR25 aid:*11 = XX.CO=> CO or CC- line 30 or 4 of the computer
*11 = XX.CC=> CC+ line 30 or 4 of the computer
11
XX = 14 => Cylinder 1 or 4 line 30 of the computer
XX = 23 =
> Cylinder 2 or 3 line 4 of the computerNOTES
Check the resistance of the value for the two faulty injectors.
Replace the injector/s if necessary.
When the ignition is switched on and during the timed phase, check for 12 V on track 1 of the faulty
injector.
If necessary, repair the line from track 1 injector to track 5 fuel pump relay.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-167