1997 MERCEDES-BENZ ML500 warning

463
All
-----

1)
Recognition: existing "airbag Off" warning light in center

console.

2)
With HHT functions menu point 5 Coding Reboard child seat. If

only the passenger side airbag is de-activated, then program
menu point Vehicle equipment.
3)

Depending on model and version, unplug one or two

connectors at the passenger side airbag and insert the

corresponding replacement resistors.

4)
Without ACSR, with seat belt force limiter.

Immobilizing passenger side airbag certificate
Model 124, 126, 129, 140, 163 up to VIN

145263, 170, 202, 210


Have customer sign certificate after

immobilization

OF91.60-P-1000-01A

Cancel immobilization

D
To re-activate the passenger side airbag remove the ignition

resistor at the cable.

D
Fit together connector at passenger side airbag.

D
Fit together connector at passenger side ETR (on models fitted

with seat belt force limiter).
D

Use HHT or STAR Diagnosis tool (DAS) to re-program

passenger side airbag and passenger side ETR in the SRS

control module to "YES".

D
Remove sticker on passenger side airbag and render invalid in
Owner's Manual.

D
Complete re-activation on certificate after immobilization.

D
If re-activated, delete de-activation in vehicle documents.

Parts ordering notes
Part no.

Designation
Quantity

140 868 00 50
Ignition resistor (replacement resistor)
as required

140 817 15 20
Sticker (without seat belt force limiter)
2

210 817 20 20
Sticker (with seat belt force limiter)
2

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d by Modification services.
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2001-04 STARTING & CHARGING SYSTEMS Starters - 163 Chassis
MODEL IDENTIFICATION
MODEL IDENTIFICATION
DESCRIPTION
Starter is a brush-type, series-wound el ectric motor with an overrunning clutch. Field frame contains field coils
and is enclosed by commutator/drive bushing end frame, which carries pole shoes. A splined armature shaft
carries drive assembly.
TROUBLE SHOOTING
BASIC TROUBLESHOOTING
If starter is noisy, the cause could be bent or damaged gear tooth chamfers on ring gear. This cannot be seen
with starter installed in ve hicle. Activate starter without switching ignition on. Me tallic noise should not be
heard. If noise is he ard, replace ring gear.
PRELIMINARY INSPECTION
Verify customer complaint by operating system. Visually inspect for obvious signs of mechanical and electrical
damage. Check generator belt tension and condition. Ensure that battery voltage is within specifications. Inspect
for blown fuses and damaged relays. For fuse and/or relay identification, see WIRING DIAGRAMS
.
WARNING:
Vehicles are equipped with air bag supplemental restraint system. Before
attempting any repairs involving steer ing column, instrument panel or
related components, see SERVICE PRECAUTIONS (or AIR BAG SAFETY
PRECAUTIONS) and DISABLING & ACTIVATING AIR BAG SYSTEM in
appropriate AIR BAG REST RAINT SYSTEMS article.
NOTE: When the battery is di sconnected, vehicle computer and memory system may
lose data. Driveability problems may exist until computer systems have
completed a relearn cycle. Radio will not operate until coded. Obtain code card
from customer.
NOTE: The following table identifies mo dels applicable to this article.
ModelChassisEngine Number
ML430 (2001)163.172113.942
ML320 (2001-03)163.154112.942
ML55 AMG (2001-03)163.174113.981
ML500 (2002-04)163.175113.965
ML350 (2003-04)163.157112.970

2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Starters - 163 Chassis

2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Starters - 163 Chassis
me
Saturday, October 02, 2010 3:19:47 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:19:50 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

AD54.30-P-5000-03A
Directly controlled display instruments

troubleshooting chart IC

Directly controlled display instruments or indicator

lamp/warning message:

D
Outside temperature indicator

D
Fuel gauge

D
Oil pressure gauge (models 129 and 140 only)

D
Left turn signal indicator lamp

D
Right turn signal indicator lamp

D
High beam indicator lamp

D
Fuel reserve indicator lamp

D
Airbag SRS indicator lamp/MIL

D
AIRBAG OFF indicator lamp (only model 163 except

I )
D
Low brake fluid level/parking brake indicator lamp (only brake

fluid direct)

(both functions via CAN on model 163)

D
Low windshield washer fluid level indicator lamp (except

models 163 and 168)
D

Low ECL indicator lamp (except models 163 and 168)

D
Generator charge indicator lamp

D
Seat belt reminder lamp

D
Seat belt/backrest lock reminder lamp

D
Exterior lamp failure indicator lamp

D
Hydraulic fluid level indicator lamp (models 202 and 210 only)

D
ADS MIL, suspension

D
Turn signal clicking

D
Seat belt reminder lamp

D
Light reminder lamp

D
Key reminder lamp

D
Soft top reminder lamp (model 170 only)

D
Steering lock warning lamp (

I )

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d by Modification services.
Page 1

AD54.30-P-5000-02A
Display instruments controlled via CAN

troubleshooting chart IC

The following display instruments or indicator lamps/ malfunction

indicator lamps receive their information from the traction system

control module (N47) via CAN data buses (an appropriate message

appears in the display on vehicles with multi-function display):

D
Total mileage recorder, trip odometer

D
Electronic speedometer

D
Low brake fluid level/parking brake indicator lamp (except model 163

parking brake indicator lamp only via CAN)

D
Brake pad wear indicator lamp

D
ABS MIL

D
ETS, ASR, ESP indicator lamp

D
ETS, ASR, ESP malfunction indicator lamp

Model 163 only:

The
"Low-Range"
indicator lamp receives its information from the

transfer case control module (N78) via CAN data buses.

The
"Fog lamps"
indicator lamp (only model 163 except

I
) receives

its information from the All-activity module (AAM, N10) via CAN data

buses.

Model 168 only:

The
" Gear indicator "
indicator lamp receives its information from the

gear recognition module (A61) or from automatic clutch control module

(N15/4) via CAN data buses.
The following display instruments or indicator lamps/

malfunction indicator lamps receive their information from the

injection system control module (N3) via CAN data buses (an

appropriate message appears in the display on vehicles with

multi-function display):

D
Tachometer

D
Low engine oil level lamp

D
Engine coolant temperature

D
Preglow indicator lamp (diesel only)

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Severe leak warning (

I
only), the fuel reserve indicator lamp

(A1e4) flashes

D
Active Service System (ASSYST):

D
Oil condition

D
Oil level

D
Oil temperature

D
Mass volumetric efficiency (load moment)

D
Engine speed, engine coolant temperature

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Page 1

AD54.30-P-3000-02A
Warning buzzer function check IC

Warning buzzer
D
Light reminder and parking brake reminder

D
Key reminder

I
D
Seat belt reminder

for approx. 6 s

I
,
M
,
H
and Korea

for approx. 12 s

G

The warning tone is interrupted as soon as the seat belt buckle is

inserted.

D
Warning tone for a shortage of oil

D
Vehicle speed warning

G
> 120 km/h, v-limit warning (cruise

control)

D
In addition the symbol for vehicle speed warning appears in the
instrument cluster with multi-function display.
D

On model 163 a warning tone sounds for approx. 5 seconds if the

CAN signal is unusable.

D
Model 168 with automatic clutch system features an audible gear

warning.

It sounds if a gear is engaged at the same time as the driver's

door is opened. Brake and accelerator pedal must not be

operated.

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1