AR88.30-P-0200-03GH
Prepare detachable body components
Commercially available tools
(see Workshop Equipment Manual)
Number
Designation
Make (e. g.)
Order number
WH58.30-Z-1015-20A
Betapower II (2-component electric cartridge gun)
DOW Automotive
(Deutschland) GmbH
Am Güterbahnhof
D-35683 Dillenburg
Tel.: +49 (0)
39484/8714-0
995.182
Repair products
Number
Designation
Order number
BR00.45-Z-1055-02A
2K glue kit
168 670 00 93
P88.30-2092-01
1
Coat areas (9) on which glue is to be
applied with Beta Primer 5404 from
repair kit.
Allow Beta Primer 5404 to air-dry min. 10
min., however, not longer than 15 min.
P88.30-2082-01
P88.30-2083-01
2
Apply glue (9) to inside of new
detachable body components.
Position tip of application nozzle on detachable body component. Immediately remove excess
glue.
Detachable parts must be glued on within 8 minutes after
applying glue.
Cut application nozzle open to create an approx. 6 mm large
opening. Before applying glue, apply approx. 30 mm long bead of
glue to the detachable component to ensure that the two components
are mixed well.
Top edge fender components :Glue bead should be approx. 8 mm
high, make contact with both sides of the gluing groove and end 10
mm before the end of the detachable body component.
Bottom edge fender components: Uniformly apply glue on spacers 30
mm wide and 20 mm high.
Component on tailgate: Glue bead should be approx. 8 mm high and
should run approx. 25 mm within the edges of the detachable body
component.
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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P88.30-2110-01
Press off detachable body component (2) with long wedge to obtain better access to
remaining glued points.
4
Remove attached part (2) from front fender or rear fender.
P88.30-2114-01
Remove attached part from tailgate:
5
Open tailgate half way and hold in this position.
6
Position pneumatic tool (1) on adhesive tape and insert blade between tailgate and
attached part (3).
7
Cut through bead of glue starting at top all the way around with
slight up and down motions until the attached part is loose.
Insert long wedges in cut area between tailgate and attached part
(3) to obtain better access to remaining bead of glue.
8
Remove attached part (3) from tailgate.
Do not damage paint. Cut through bead of glue between body
and attached part with cutting tool by moving tool up and down at an
angle of 90° to bead of glue.
Stop tool when inserting or removing blade between body and
attached part.
Flat side of blade always points in direction of body when cutting.
Sharpen blade before use. When removing several detachable body
components sharpen blade in between.
Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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P40.10-3010-04
MODEL 211.2
1
Date of manufacture
2
Expiration date
5
Load compartment floor
P40.10-2803-04
Model 240
1
Date of manufacture
2
Expiration date
3
Trunk floor paneling
N42.10-2129-05
Model 163, 414
Shown on model 414
1
Date of manufacture
2
Expiration date
4
Left side paneling
Remove/Install
1.1Open luggage compartment lid
Model 170, 171, 203, 209, 211.0, 230, 240
1.2
Open tailgate
Model 163, 168, 211.2, 414
Model 211.6: The place where the
TIREFIT tire repair kit is kept can vary
depending on the vehicle body, see body
manufacturer's operating manual.
2.1
Lift trunk floor paneling (3), remove if
necessary.
Model 168, 170, 171, 203, 209, 211.0, 230, ,
240
2.2
Lift load compartment floor (5)
Model 211.2
2.3
Open left side paneling (4) in luggage
compartment
Model 163, 414
Check
3
Check expiration date (2) on the bottle.
TIREFIT tire sealant has a shelf life of 3
or 4 years depending on the version,
measured from the indicated date of
manufacture (1). The tire sealant must be
replaced after this date.
Dispose of used or old TIREFIT in a
container for paintshop waste (see Workshop
Equipment Manual, Volume 2, Chapter U,
Group 00 (22), Subject 2.3). Fire hazard! No
fire, naked flames or smoking. Avoid
formation of sparks. Do not inhale vapors.
TIREFIT tire sealant
AH40.10-P-0001-01A
4
Install in the reverse order
Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
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