1997 MERCEDES-BENZ ML350 height

1002-01M
*BA20.10-P-
1003-01C
*BA20.10-P-
1003-01M
*BA20.10-P-
1004-01C
*BA20.10-P-
1004-01M
*BA46.30-P-
1010-01A
*BA46.30-P-
1010-01C
Clean sealing surfaces, appl y sealant only to specified
surfaces in form of bead with height and width of 2.0 mm
± 0.5 mm. The sealant must be applied within 10 minutes!
The silicone bead must not be spread!*BR00.45-Z-
1013-01A
Notes on
application of
sealant to timing
case cover AH01.40-P-
1000-01B
Installation: If sealing compound enters the oil ducts,
this is carried by the oil flow and will clog the oil supply
bores.
Do not damage cylinder head gasket.
Replace seals on ti ming case (19).
Replace front crankshaft radial sealing ring: ?

Engine 112 in model 129
Engine 113 in model 129
Engine 113 in model 163, 202, 208, 210AR03.20-P-
3000B
Engine 112 in models 170, 202, 208, 210, 220
Engine 113 in model 215, 220
Engine 113.981 in model 163.174
Engine 113.963 in models 230.475
Engine 113.992 in model 230.474AR03.20-P-
3000BA
32Install in the
reverse order

Risk of accident
caused by vehicle
starting off by
itself when engine
is running. Risk
of injury caused
by contusions and
burns during
starting procedure
Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.AS00.00-Z-
0005-01A

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:57 PMPage 105 © 2006 Mitchell Repair Information Company, LLC.

Check values for crankcase
Operating time of honing
machine
*BE01.40-P-1014-01F
17Coat filter insert again
with honing paste Do not coat cylinder
bore with honing paste.
Polmot honing paste order
no. 600.11
*BR00.45-Z-1050-06A
18Lap cylinder bore and
expose silicone crystals. Without honing oil
feed, removed material
cannot be measured.
Operating time of honing
machine
*BE01.40-P-1014-01F
19Clean cylinder bore and
dry Clean crankcase very
carefully with honing
paste. If possible, clean
crankcase in a major
assembly washing
machine, so that no
cylinder wall damage will
be caused by residues
when running the engine
later.
20Inspect cylinder boreAllow crankcase to cool
down to approx. 20°C
before inspecting.
Cylinder diameter of repair
size
*BE01.40-P-1001-01F
NumberDesignation
Engine 112
except 112.951,
113.940/941/
942/943/944/
945/946/948/
960/961/963/
965/966/967/
968/980/981/
984/986/992/
995
Engine
113.962/982/
987/988/989/
990/991/993
BE01.40-P-
1001-02E Cylinder borePeak-to-valley
height (R
Z ) of
top separating
surface
mm0.001 to 0.00450.001 to 0.0045
Wear limit at
BDC and TDC
of 1st piston ringmm< or = 30.03< or = 0.03

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:57 PMPage 120 © 2006 Mitchell Repair Information Company, LLC.

Check values for cylinder bore
Permissible
deviation of
cylinder shapemm0.0140.007
contact surface
peak-to-valley
heightµm--
NumberDesignation
Engine
112.910/ 911
Engine
112.913/920/921/922/
923/940/941/942/943/
944/945/949
113.940/941/942/943/945
BE01.40-P-
1001-01FCylinder dia.Standard
marking Xmm83.200...83.21589.900...89.915
Auxiliary stage
Marking mm83.250...83.26583.250 ... 83.265
Repair sizemm90.150 ...
90.16590.150...90.165
BE01.40-P-
1002-01FCylinder dia.,
setting for
repair size
(+0.25)Pre-honingmm83.20089.900
Precision
honingmm83.38090.080
Polishingmm83.43090.130
BE01.40-P-
1003-01FCylinder dia.
according to
machining
phasePre-honingmm83.38090.080
Precision
honingmm83.43090.130
Polishingmm90.150 ...
90.16590.150...90.165
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P-
1006-01FStroke setting with 70 mm
stone length on 70th stroke
scale of machinemm130130
BE01.40-P-
1007-01FStone overrun at top and
bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision
honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:57 PMPage 121 © 2006 Mitchell Repair Information Company, LLC.

Workshop equipment
Repair materials
TEST & ADJUSTMENT VALUES
CYLINDER HEAD /CYLINDER HEAD BOLTS - BE01.30-P-1000-04B
Engines 103, 104, 111, 112, 113, 119, 120, 137, 155, 156, 271, 272, 273, 275, 285
Cylinder head/cyl inder head bolts
WE58.40-Z-1007-11AEngine lifting fixture
NumberDesignationOrder number
BR00.45-Z-1013-01ASealantA 003 989 98 20
NumberDesignationEngine 103Engine 104
BE01.30-P-1001-
04BCylinder head
boltThread diameterM1212
Length (L) when
newmm105160
Length (L)mm< or = 108.4< or = 162.7
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm89.9 to 90.0135.9 to 136.0
Heightmm> or = 89.5> or = 135.5
See picture--
BE01.30-P-1003-
04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
Peak-to-valley
heightµM--
BE01.30-P-1004-
04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-1005-
04BCylinder head
after necessary Reference
dimension "H1"mm--

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 140 © 2006 Mitchell Repair Information Company, LLC.

Cylinder head/cyl inder head bolts
stock removalReference
dimension "H2"mm--
NumberDesignation
Engine
111
Engine
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975/976
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1211
Length (L) when
newmm102141.5
Length (L)mm< or = 105< or = 144.5
See pictureAR01.30-P-
5800-03HAAR01.30-P-5800-
03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm135.9 to 136.0106.2 to 106.3
Heightmm> or = 135.5-
See pictureAR01.30-P-
7162A-
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm0.080.1
permissible
difference of
flatness of contact
surface in
transverse
directionmm00.1
Peak-to-valley
heightµM3/1010
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 141 © 2006 Mitchell Repair Information Company, LLC.

Cylinder head/cyl inder head bolts
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignation
Engines
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
986/987/988/
990/991/992/
993/995
Engine
113.989
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1111
Length (L) when
newmm141.5141.5
Length (L)mm< or = 144.5< or = 144.5
See pictureAR01.30-P-5800-
03B
AR01.30-P-
5800-03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm--
Heightmm--
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
Peak-to-valley
heightµM--
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference mm
--

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 142 © 2006 Mitchell Repair Information Company, LLC.

Cylinder head/cyl inder head bolts
Cylinder head/cyl inder head bolts
dimension "H2"
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngine 119Engine 120
BE01.30-P-1001-
04BCylinder head
boltThread diameterM1212
Length (L) when
newmm160168
Length (L)mm< or = 162.7< or = 171
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm-135.9 to 136.0
Heightmm-> or = 135.5
See picture--
BE01.30-P-1003-
04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--
Peak-to-valley
heightµM--
BE01.30-P-1004-
04BCylinder head
when newReference
dimension "H1"mm130.6 to 130.7-
Reference
dimension "H2"mm145.9 to 146.0-
BE01.30-P-1005-
04BCylinder head
after necessary
stock removalReference
dimension "H1"mm130.0-
Reference
dimension "H2"mm145.3-
NumberDesignationEngine 137Engine 155.980
BE01.30-P-
1001-04B Cylinder head
boltThread diameterM1011
Length (L) when mm
126/162175 +-0.5

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 143 © 2006 Mitchell Repair Information Company, LLC.

Cylinder head/cyl inder head bolts
new
Length (L)mm< or = 129/165< or = 176.6
See pictureAR01.30-P-5800-
03LAR01.30-P-5800-
03B
BE01.30-P-
1002-04BCylinder headOverall height
"H" mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm0.03-
permissible
difference of
flatness of contact
surface in
transverse
directionmm0.03-
Peak-to-valley
heightµM10-
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm110.87..110.95-
Reference
dimension "H2"mm--
NumberDesignationEngine 156Engine 271
BE01.30-P-
1001-04BCylinder head
boltThread diameterM1110x1.5
Length (L) when
new;mm175165
Length (L);mm176.2167.5
See picture--
BE01.30-P-
1002-04BCylinder headOverall height "H"
mmmm-114.9...115.1
Heightmm-114.9...115.1
See picture--
BE01.30-P-
1003-04BCylinder headpermissible
difference of mm-0.07

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 144 © 2006 Mitchell Repair Information Company, LLC.