1997 MERCEDES-BENZ ML350 door lock

Only if fuse is not already present.
14 Insert enclosed 15 A fu se into plug position F40.
15 Fix wiring harness of illuminated door sill molding in fuse and relay module (F1).
16 Attach fuse block.
2 bolts.
17 Insert foam rubber block into rear of fuse and relay module.
Fig. 251: Identifying 24
-Pin Coupling And 4-Pin Coupling
Fig. 252: Identifying 2
-Pin Coupling And Harness Inverter

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:11 PMPage 344 © 2006 Mitchell Repair Information Company, LLC.

Fig. 255: Identifying Retrofitting Illuminated Door Sill Molding Components
It is also possible to order the illuminated door sill molding with the lettering "AMG" - see parts ordering
notes.
Removal
Contact with components
under high voltage can
pose lethal hazardDo not touch parts which
conduct high voltages.
Persons who wear
electronic implants (e.g.
heart pacemakers) must
not carry out any work on
such components.AS00.00-Z-0020-01A
1Connect quiescent current
retention unit *WH58.30-Z-1012-09A
2Disconnect ground cable
of battery
AR54.10-P-0003A
3Open fuse and relay
module (F1)2 covers. Rear cover is
attached with 5 screws.
4Remove screws for fuse
block 2 screws at front.
5Remove door sill
moldings on right and left Up to VIN A145272,
X708318: Begin in the

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:11 PMPage 346 © 2006 Mitchell Repair Information Company, LLC.

GF80.20-P-0005-01GH
Central locking (CL), location of components

P80.20-0522-06

Location of components
1
Antenna

F1
Fuse and relay module

F1k15
CL rear door unlocking relay

F1k20
CL all door locking relay

F1k23
CL front right front door and rear

door unlocking relay

F1k24
CL front left front door and tank

flap unlocking relay

M14/5
Right front door CL actuating

motor

M14/6
Left front door CL actuating motor

M14/7
Tailgate CL actuating motor

M14/8
Left rear door CL actuating motor

M14/9
Right rear door CL actuating motor

M14/10
Filler flap CL actuating motor

N10
All-activity module (AAM)

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AD80.20-P-6001-43GH
CL test of electrical system motor actuation

relay

t
A

Scope of test

Measuring instrument/

Test connection
Operation/Requirement

Specified value
D

Possible cause/Remedy

1.0
Central locking locks

everything

HHT actuation

A

All doors closed and

unlocked.
All doors and

fuel tank flap

are locked
D
Individual doors are not

locked:

t
1.1

D
No door is locked:

t
1.2
1.1
Central locking unlocks

everything

HHT actuation

A

All doors closed and locked.
All doors and

fuel tank flap

are unlocked
D
Left front door and fuel

tank flap are not unlocked:

t
1.3

D
Right front door and rear

doors are not unlocked:

t
1.4

D
Tailgate is not unlocked:

t
1.5

D
No door is unlocked:

Cables, N10

1.2
Central locking relay,

lock all doors (F1k20)

Function

Replace relay (F1k20) by

relay (F1k15),

Repeat test
t
1.0

All doors and

fuel tank flap

are locked
If test 1.0 in order:
D
Relay (F1k20)

otherwise:

D
Cables

1.3
Central locking relay,

unlock left door and fuel

tank flap (F1k24)

Function

Replace relay (F1k24) by

relay (F1k15), close and

lock left front door

A
Actuation of unlocking

left front door.

Left front door

is unlocked
Value in order:

D
Relay (F1k24)

Value not in order:

D
Cables

1.4
Central locking relay,

unlock right door and

rear doors (F1k23)

Function

Replace relay (F1k23) by

(F1k15), repeat test

t
1.1

All doors and

fuel tank flap

are unlocked
If the same fault pattern

emerges when test 1.1 is

repeated:

D
Cables

D
All-Activity Module (AAM)

(N10)

Tailgate is not unlocked:

D
Relay (F1k23)

1.5
Central locking relay,

unlock tailgate (F1k15)

Function

Replace relay (F1k15) by

(F1k23), close and lock

tailgate

A
Actuation of unlocking

tailgate

Tailgate is

unlocked
Value in order:

D
Relay (F1k15)

Value not in order:

D
Cables

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99

ENGINE
612.963 in MODEL 163.113

P09.41-2024-09

1
Headlamp units

2
Cover strips

3
Front end crossmember

4
Socket at temperature sensor
9

Bolts

11
Socket

110/2
Charge air cooler

B17
Intake air temperature sensor

5

Right hose clamp

6
Left hose clamp

7
Charge air hose to charge air cooler

8
Charge air hose from charge air cooler

Operation no. of operation texts or standard texts and flat rates
Sector

Op. no.
Operation text

P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER

P
096820
REPLACING CHARGE AIR COOLER

P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)

Removing, installing

Danger!

Risk of injury
from fingers becoming


jammed or bruised
when removing and

installing and aligning hood, trunk lid, doors,

lids and sliding roof
When moving components ensure that no

body parts or limbs are in the area of motion.

AS00.00-Z-0011-01A

1
Open engine hood and position upright


Have an assistant secure hood

AR88.40-P-1000GI

2
Remove headlamp units (1)

AR82.10-P-4730GH

3
Remove front end crossmember (3)

Place over engine with release cable

attached.

AR62.30-P-2300GH

4
Unplug socket (4) at intake air temperature

sensor (B17)


Do not release or lock temperature sensor

(B17) in place with socket plugged in

otherwise the locking arms will be over-

tensioned. Refer to:

#

Removing and installing intake air

temperature sensor.

AR07.52-P-1465A

5
Detach hose clamps (5, 6) of the charge air

hoses (7, 8) at the charge air cooler (110/2)

6
Unscrew bolts (9) at charge air cooler

7
Remove charge air cooler (110/2)

Detach from charge air hoses.
Traces of oil, slight quantities of oil in the

charge air hose come from the crankcase

ventilation and are permissible.

8
Install in the reverse order

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR09.41-P-6817MM
Removing and installing charge air cooler
10.11.99

ENGINE
612.963 in MODEL 163.113

P09.41-2024-09

1
Headlamp units

2
Cover strips

3
Front end crossmember

4
Socket at temperature sensor
9

Bolts

11
Socket

110/2
Charge air cooler

B17
Intake air temperature sensor

5

Right hose clamp

6
Left hose clamp

7
Charge air hose to charge air cooler

8
Charge air hose from charge air cooler

Operation no. of operation texts or standard texts and flat rates
Sector

Op. no.
Operation text

P
096810
REMOVING AND INSTALLING CHARGE AIR COOLER

P
096820
REPLACING CHARGE AIR COOLER

P
096827
REPLACING CHARGE AIR COOLER (COOLER REMOVED)

Removing, installing

Danger!

Risk of injury
from fingers becoming


jammed or bruised
when removing and

installing and aligning hood, trunk lid, doors,

lids and sliding roof
When moving components ensure that no

body parts or limbs are in the area of motion.

AS00.00-Z-0011-01A

1
Open engine hood and position upright


Have an assistant secure hood

AR88.40-P-1000GI

2
Remove headlamp units (1)

AR82.10-P-4730GH

3
Remove front end crossmember (3)

Place over engine with release cable

attached.

AR62.30-P-2300GH

4
Unplug socket (4) at intake air temperature

sensor (B17)


Do not release or lock temperature sensor

(B17) in place with socket plugged in

otherwise the locking arms will be over-

tensioned. Refer to:

#

Removing and installing intake air

temperature sensor.

AR07.52-P-1465A

5
Detach hose clamps (5, 6) of the charge air

hoses (7, 8) at the charge air cooler (110/2)

6
Unscrew bolts (9) at charge air cooler

7
Remove charge air cooler (110/2)

Detach from charge air hoses.
Traces of oil, slight quantities of oil in the

charge air hose come from the crankcase

ventilation and are permissible.

8
Install in the reverse order

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF72.29-P-2002GH
Convenience control, function
7.4.97

MODEL
163

The convenience control allows the driver to operate the electrical

seat adjustment, the power windows, the electric vent windows, the

electric outside rearview mirror as well as the electric sliding/pop-up

roof or the electric lamella sliding roof

when the ignition is switched

off.

To achieve this, the all-activity module (AAM) (N10) switches to the

corresponding loads via the convenience relay (F1k14)

circuit 30 .

As of 12.99 the vehicle is equipped with its own convenience relay for

seat adjustment (relay 1, F2k1). In addition the status of the

convenience control via CAN is transmitted to the extended activity

module (EAM, N10/1).

Conditions for control actuation

On all-activity module (AAM) (N10) configured for

I
up

to

11.99:

The convenience actuation becomes active as soon as

D
Circuit 15 ON is recognized

When circuit 15 is switched off, the convenience actuation is

deactivated after a door is opened
Otherwise

The convenience actuation is active in the following cases:
D
Circuit 15c ON

D
A front door is open

D
The remote control key is removed, however, the doors are not

yet opened

In both cases the convenience actuation remains active for 5 min.


Switch-on condition for circuit 15c

When the remote control key is inserted into the ignition lock, circuit

15c is switched on when the key is turned out of the zero position.

Circuit 15c switches off only after the remote control key is removed

from the ignition lock

Electric seat adjustment without memory,

function

GF91.29-P-0003GH

Electric seat adjustment with memory, function
as of 12.99

GF91.29-P-0002GH

Convenience control, function
for electrical seat adjustment as of 12.99

GF91.29-P-2013GK

Power windows, function

GF72.29-P-0003GH

Power tilting/sliding roof (SR), function

GF77.20-P-0001GH

Electrically adjustable outside rearview

mirrors, function

GF88.79-P-0005GH

Electric vent windows, function

GF67.39-P-1000GH

Extended activity module,

location/purpose/design
as of 12.99

GF54.21-P-4107GK

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

AR20.00-P-1142M
Drain, pour in coolant
8.11.99

ENGINE
612.963 in MODEL 163.113

P20.20-2083-12

1
Front noise encapsulation bottom part

2
Radiator

3
Radiator drain tap

4
Siphon hose

Draining


Danger!

Risk of injury
to
fingers being jammed or

pinched
when removing, installing or aligning

hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!
Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

1
Open engine hood and raise to vertical position


Have assistant secure hood.

AR88.40-P-1000GI

2
Open cap of coolant expansion reservoir

Turn cap half a turn in the anti-clockwise

direction, release pressure, and then unscrew

cap.

3
Remove front noise encapsulation bottom

part (1)

4
Attach siphon hose (4) to drain connection of

radiator

5
Drain coolant at radiator (2) on right

To do this, turn drain tap (3) at radiator (2)

into position "1" (arrow).


Disposal of coolants.

Pay attention to legal provisions or local

wastewater regulations!

Refer to Environmental Protection Catalog

issued by MBVD/PWU for locations in

Germany.

6
Clean cooling and heating system

Clean cooling and heating system in case

of impurities. See

#

Remove oil from cooling and heating system.
AR20.00-P-1250B

Pour in


Notes on coolant
All engines

AH20.00-N-2080-01A

7
Turn drain tap (3) at radiator (2) into position

"0" (arrow)

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1