1997 JAGUAR XJ6 fuse

to earth somewhere in that area, probably
where the insulation has rubbed through. The
same test can be performed on each
component in the circuit, even a switch.
Earth check
Perform an earth test to check whether a
component is properly earthed. Disconnect
the battery and connect one lead of a self-
powered test light, known as a continuity
tester, to a known good earth. Connect the
other lead to the wire or earth connection
being tested. If the bulb goes on, the earth is
good. If the bulb does not go on, the earth is
not good.
Continuity check
A continuity check is done to determine if
there are any breaks in a circuit - if it is
passing electricity properly. With the circuit off
(no power in the circuit), a self-powered
continuity tester can be used to check the
circuit. Connect the test leads to both ends of
the circuit (or to the “power” end and a good
earth), and if the test light comes on the circuit
is passing current properly. If the light doesn’t
come on, there is a break somewhere in the
circuit. The same procedure can be used
to test a switch, by connecting the continuity
tester to the power in and power out sides of
the switch. With the switch turned On, the test
light should come on.
Finding an open circuit
When diagnosing for possible open circuits,
it is often difficult to locate them by sight
because oxidation or terminal misalignment
are hidden by the electrical connectors.
Merely wiggling an electrical connector on a
sensor or in the wiring harness may correct
the open circuit condition. Remember this
when an open circuit is indicated when
diagnosing a circuit. Intermittent problems
may also be caused by oxidised or loose
connections.Electrical fault finding is simple if you keep
in mind that all electrical circuits are basically
electricity running from the battery, through
the wires, switches, relays, fuses and fusible
links to each electrical component (light bulb,
motor, etc.) and to earth, from which it is
passed back to the battery. Any electrical
problem is an interruption in the flow of
electricity to and from the battery.
3 Fuses- general information
The electrical circuits of the vehicle are
protected by a combination of fuses, circuit
breakers and In-line fuses. The fuse blocks
are located in the left and right side kick
panels and in the centre console glove box
(see illustrations).
Each of the fuses is designed to protect a
specific circuit, and the various circuits are
identified on the fuse panel cover.
Miniaturised fuses are employed in the fuse
blocks. These compact fuses, with blade
terminal design, allow fingertip removal and
renewal. If an electrical component fails,
always check the fuse first. The best way tocheck the fuses is with a test light. Check for
power at the exposed terminal tips of each
fuse. If power is present on one side of the
fuse but not the other, the fuse is blown. A
blown fuse can be confirmed by visual
inspection (see illustration).
Be sure to renew blown fuses with the
correct type. Fuses of different ratings are
physically interchangeable, but only fuses of
the proper rating should be used. Replacing a
fuse with one of a higher or lower value than
specified is not recommended. Each electrical
circuit needs a specific amount of protection.
The amperage value of each fuse is moulded
into the fuse body.
If the renewal fuse immediately fails, don’t
renew it again until the cause of the problem
is isolated and corrected. In most cases, this
will be a short circuit in the wiring caused by a
broken or deteriorated wire.
4 In-line fuses-
general information
Some circuits are protected by in-line
fuses. In-line fuses are used in such circuits
as the windscreen wiper system, headlight
12•2 Body electrical system
3261 Jaguar XJ6 3.1a The left side fusebox is located in the passenger’s side kick
panel, behind the fuse panel cover
3.1b The right side fusebox is located in the driver’s side kick
panel, behind the fuse panel cover
3.1c A third fusebox is located in the
centre console glove box3.3 When a fuse blows, the metal element
between the terminals melts - the fuse on
the left is blown, the one on the right is ok

wash system, radio memory and the ABS
main feed and pump circuits.
In-line fuses are located through out the
vehicle depending on the year, make and
model. Consult the wiring diagrams at the end
of this Chapter for further information.
In-line fuses also have a blade terminal
design, which allow fingertip removal and
renewal. If an electrical component fails,
always check the fuse first. A blown fuse is
easily identified through the clear plastic
body. Inspect the element for evidence of
damage (see illustration 3.3).
Be sure to renew blown fuses with the
correct type. Fuses are usually colour-coded
to indicate their rating. Fuses of different
ratings are physically interchangeable, but
only fuses of the proper rating should be
used. Replacing a fuse with one of a different
value than specified is not recommended.
Each electrical circuit needs a specific
amount of protection. The amperage value of
each fuse is moulded into the fuse body.If the renewal fuse immediately fails, don’t
renew it again until the cause of the problem
is isolated and corrected. Don’t substitute
anything else for the fuse. In most cases, this
will be a short circuit in the wiring caused by a
broken or deteriorated wire.
5 Circuit breakers-
general information
Circuit breakers generally protect
components such as electric windows, central
locking and headlights. On some models the
circuit breaker resets itself automatically, so
an electrical overload in the circuit will cause it
to fail momentarily, then come back on. If the
circuit doesn’t come back on, check it
immediately. Once the condition is corrected,
the circuit breaker will resume its normal
function. Some circuit breakers have a button
on top and must be reset manually.To test a circuit breaker, use an ohmmeter
to check continuity between the terminals. A
reading of zero to 1.0 ohms indicates a good
circuit breaker. An open circuit reading on the
meter indicates a bad circuit breaker.
6 Relays- general information
and testing
2
General information
Several electrical accessories in the vehicle,
such as the fuel injection system, electric
windows, central locking, etc, use relays to
transmit the electrical signal to the component.
Relays use a low-current circuit (the control
circuit) to open and close a high-current circuit
(the power circuit). If the relay is defective, that
component will not operate properly. The
relays are mounted throughout the vehicle (see
illustrations). If a faulty relay is suspected, it
Body electrical system 12•3
12
3261 Jaguar XJ6 1988 to 1989 relay location details

can be removed and tested using the
procedure below or by a dealer service
department or a repair workshop. Defective
relays must be replaced as a unit.
Testing
1It’s best to refer to the wiring diagram for
the circuit to determine the proper
connections for the relay you’re testing.
However, if you’re not able to determine the
correct connection from the wiring diagrams,
you may be able to determine the test
connections from the information that follows.
2On most relays, two of the terminals are the
relay’s control circuit (they connect to the
relay coil which, when energised, closes the
large contacts to complete the circuit). The
other terminals are the power circuit (they are
connected together within the relay when the
control-circuit coil is energised).
3Relays are sometimes marked as an aid to
help you determine which terminals are the
control circuit and which are the powercircuit (see illustration). As a general rule,
the two thicker wires connected to the relay
are the power circuit; the thinner wires are
the control circuit.
4Remove the relay from the vehicle and check
for continuity between the relay power circuit
terminals. There should be no continuity.5Connect a fused jumper wire between one
of the two control circuit terminals and the
positive battery terminal. Connect another
jumper wire between the other control circuit
terminal and earth. When the connections are
made, the relay should click. On some relays,
polarity may be critical, so, if the relay doesn’t
click, try swapping the jumper wires on the
control circuit terminals.
6With the jumper wires connected, check for
continuity between the power circuit
terminals. Now, there should be continuity.
8If the relay fails any of the above tests,
renew it.
7 Direction indicator/hazard
flasher- general information
Warning: Later model vehicles
are equipped with airbags. To
prevent accidental deployment6.3 Most relays are marked on the outside
to easily identify the control circuit and
power circuits
12•4 Body electrical system
3261 Jaguar XJ6 1990 to 1992 relay location details

11 Fuel, oil and temperature
gauges- check
1
Warning: Later models are
equipped with airbags. To
prevent accidental deployment
of the airbag, which could cause
personal injury or damage to the airbag
system, DO NOT work in the vicinity of the
steering column or instrument panel. The
manufacturer recommends that, on airbag
equipped models, the following procedure
be performed at a dealer service
department or other properly equipped
repair facility because of the special tools
and techniques required to disable the
airbag system.
1All tests below require the ignition switch to
be turned to ON position when testing.
2Check the fuse if the gauge pointer does
not move from the empty, low or cold
positions. If the fuse is OK, locate the
particular sender unit for the circuit you’re
working on (see Chapter 4 for fuel sender unit
location, Chapter 2 for oil sender unit location,
or Chapter 3 for temperature sender unit
location). Connect the sender unit connector
to earth If the pointer goes to the full, high or
hot position renew the sender unit. If the
pointer stays in same position use a jumper
wire to earth the terminal on the back of the
gauge. If the pointer moves with the back of
the gauge earthed the problem lies in the wire
between the gauge and the sender unit. If the
pointer does not moves with the back of the
gauge earthed check for voltage at the other
terminal of the gauge. If voltage is present
renew the gauge.
12 Instrument cluster-
removal and refitting
1
Warning: Later models are
equipped with airbags. To
prevent accidental deployment
of the airbag, which could cause
personal injury or damage to the airbag
system, DO NOT work in the vicinity of the
steering column or instrument panel. The
manufacturer recommends that, on airbag
equipped models, the following procedure
be performed at a dealer service
department or other properly equipped
repair facility because of the special tools
and techniques required to disable the
airbag system.
Caution: If the stereo in your vehicle is
equipped with an anti-theft system, make
sure you have the correct activation code
before disconnecting the battery.
1Disconnect the negative battery cable.
2Remove the instrument cluster housing (see
Chapter 11).
3Remove the instrument cluster mounting
screws (see illustration). Separate the
instrument cluster from the cluster housing.
4Refitting is the reverse of removal.
13 Radio and speakers-
removal and refitting
2
Warning: Later models are
equipped with airbags. To
prevent accidental deployment
of the airbag, which could cause
personal injury or damage to the airbag
system, DO NOT work in the vicinity of the
steering column or instrument panel. The
manufacturer recommends that, on airbagequipped models, the following procedure
be performed at a dealer service
department or other properly equipped
repair facility because of the special tools
and techniques required to disable the
airbag system.
Caution: If the stereo in your vehicle is
equipped with an anti-theft system, make
sure you have the correct activation code
before disconnecting the battery.
1Disconnect the negative battery cable.
Radio
2Remove the radio trim bezel (Chapter 11).
3Remove the retaining screws (see
illustration), pull the radio/control panel
outward to access the backside and
disconnect the electrical connectors and
aerial lead. Detach the retaining clips and
separate the radio from the control panel.
4Refitting is the reverse of removal.
Speakers
5Remove the door trim panel (Chapter 11).
6Remove the nuts from the speaker
mounting studs (see illustration). Disconnect
the electrical connector and remove the
speaker from the vehicle.
7Refitting is the reverse of removal.
Body electrical system 12•7
12
3261 Jaguar XJ6 12.3 Remove the instrument cluster retaining screws (arrowed)
then separate the instrument cluster from the cluster housing
13.3 Remove the retaining screws (arrowed) and pull the
radio/control panel out enough to unplug the connectors
13.6 Remove the nuts from the retaining
studs (arrowed) to remove the speaker

8Adjustment should be made with the
vehicle parked 25 feet from the wall, sitting
level, the petrol tank half-full and no unusually
heavy load in the vehicle.
9Starting with the low beam adjustment,
position the high intensity zone so it is two
inches below the horizontal line and two
inches to the right of the headlight vertical
line. Adjustments are made by turning the
knobs located behind the headlight housings
(see illustration 18.2).
10With the high beams on, the high intensity
zone should be vertically centred with the
exact centre just below the horizontal line.
Note:It may not be possible to position the
headlight aim exactly for both high and low
beams. If a compromise must be made, keep
in mind that the low beams are the most used
and have the greatest effect on safety.
11Have the headlights adjusted by a dealer
service department or service station at the
earliest opportunity.
19 Headlight housing
(1992 to 1994 models)-
removal and refitting
1
Warning: These vehicles are
equipped with halogen gas-filled
headlight bulbs which are under
pressure and may shatter if the
surface is damaged or the bulb is dropped.
Wear eye protection and handle the bulbs
carefully, grasping only the base whenever
possible. Do not touch the surface of the
bulb with your fingers because the oil from
your skin could cause it to overheat and
fail prematurely. If you do touch the bulb
surface, clean it with rubbing alcohol.
1Remove the headlight bulb (Section 17).
2Remove the retaining nuts, detach the
housing and withdraw it from the vehicle (see
illustration).
3Refitting is the reverse of removal.
20 Horn- check and renewal
2
Check
Note:Check the fuses before beginning
electrical diagnosis.
1Disconnect the electrical connector from
the horn.
2To test the horn, connect battery voltage to
the two terminals with a pair of jumper wires.
If the horn doesn’t sound, renew it.
3If the horn does sound, check for voltage at
the terminal when the horn button is
depressed (see illustration). If there’s voltage
at the terminal, check for a bad earth at the
horn.
4If there’s no voltage at the horn, check the
relay (see Section 6). Note that most horn
relays are either the four-terminal or externally
earthed three-terminal type.
5If the relay is OK, check for voltage to the
relay power and control circuits. If either of the
circuits are not receiving voltage, inspect the
wiring between the relay and the fuse panel.
6If both relay circuits are receiving voltage,
depress the horn button and check the circuit
from the relay to the horn button for continuityto earth. If there’s no continuity, check the
circuit for an open. If the circuit is good, renew
the horn button.
7If there’s continuity to earth through the
horn button, check for an open or short in the
circuit from the relay to the horn.Renewal
8Remove the radiator grille inserts (see
Chapter 11).
9Disconnect the electrical connector and
remove the retaining nuts securing the horn
brackets (see illustration).
10Refitting is the reverse of removal.
21 Bulb renewal
1
Front direction indicator/rear
parking and side marker lights
1Remove the lens retaining screws and the
lens (see illustration).
2Push inward and rotate the bulb anti-
clockwise to remove it from the holder.
3Renew the bulb, refit the lamp lens and test
the bulb operation.
Body electrical system 12•11
12
20.9 Disconnect the electrical connector,
remove the retaining nuts (arrowed) - then
detach the horn(s)21.1 The front direction indicator/rear
parking and side marker light bulbs are
accessible after removing the lens screws
3261 Jaguar XJ6 19.2 Remove the headlight housing retaining nuts (arrowed) from
the backside of the radiator support
20.3 Check for power at the horn terminal with the horn button
depressed

23 Cruise control system-
description and check
5
1The cruise control system maintains vehicle
speed with an independently operated vacuum
motor located on the passenger’s side inner
wing in the engine compartment. When the
cruise control switch is turned on, a vacuum
actuator (connected the throttle linkage) is
activated by vacuum from the vacuum motor.
The system consists of the vacuum motor,
vacuum actuator, brake switch, control
switches, a relay and associated vacuum
hoses. Some features of the system require
special testers and diagnostic procedures
which are beyond the scope of this manual.
Listed below are some general procedures that
may be used to locate common problems.
2Locate and check the fuse (see Section 3).
3Have an assistant operate the brake lights
while you check their operation (voltage from
the brake light switch deactivates the cruise
control).
4If the brake lights don’t come on or don’t
shut off, correct the problem and re-test the
cruise control.
5Visually inspect the vacuum hose
connected to the vacuum motor and vacuum
actuator. Check the freeplay between the
vacuum actuator stop and the throttle link slot
(see illustration).
6Test drive the vehicle to determine if the
cruise control is now working. If it isn’t, take it
to a dealer service department or an
automotive electrical specialist for further
diagnosis and repair.
24 Electric window system-
description and check
2
1The electric window system operates
electric motors, mounted in the doors, which
lower and raise the windows. The system
consists of the control switches, relays, the
motors, regulators, glass mechanisms and
associated wiring.
2The electric windows can be lowered and
raised from the master control switch by the
driver or by remote switches located at the
individual windows. Each window has a
separate motor which is reversible. The
position of the control switch determines the
polarity and therefore the direction of
operation.
3The circuit is protected by a fuse. Each
motor is also equipped with an internal circuit
breaker, this prevents one stuck window from
disabling the whole system.
4The electric window system will only
operate when the ignition switch is ON. In
addition, many models have a window lockout
switch at the master control switch which,
when activated, disables the switches at the
rear windows and, sometimes, the switch at
the passenger’s window also. Always check
these items before diagnosing a window
problem.
5These procedures are general in nature, so
if you can’t find the problem using them, take
the vehicle to a dealer service department or
other properly equipped repair facility.
6If the electric windows won’t operate,
always check the fuse first.
7If only the rear windows are inoperative, or
if the windows only operate from the master
control switch, check the rear window lockout
switch for continuity in the unlocked position.
Renew it if it doesn’t have continuity.
8Check the wiring between the switches andfuse panel for continuity. Repair the wiring, if
necessary.
9If only one window is inoperative from the
master control switch, try the other control
switch at the window. Note:This doesn’t
apply to the driver’s door window.
10If the same window works from one
switch, but not the other, check the switch for
continuity.
11If the switch tests OK, check for a short or
open in the circuit between the affected
switch and the window motor.
12If one window is inoperative from both
switches, remove the trim panel from the
affected door and check for voltage at the
switch and at the motor while the switch is
operated (see illustration).
13If voltage is reaching the motor,
disconnect the glass from the regulator (see
Chapter 11). Move the window up and down
by hand while checking for binding and
damage. Also check for binding and damage
to the regulator. If the regulator is not
damaged and the window moves up and
down smoothly, renew the motor. If there’s
binding or damage, lubricate, repair or renew
parts, as necessary.
14If voltage isn’t reaching the motor, check
the wiring in the circuit for continuity between
the switches and motors. You’ll need to
consult the wiring diagram for the vehicle.
If the circuit is equipped with a relay, check
that the relay is earthed properly and receiving
voltage.
15Test the windows after you are done to
confirm proper repairs.
25 Central locking system-
description and check
5
The central locking system operates the
door lock actuators mounted in each door.
The system consists of the switches, relays,
Body electrical system 12•13
12
3261 Jaguar XJ6 23.5 Check the cruise control throttle linkage for binding
24.12 If no voltage is present at the motor with the switch
depressed, check for voltage at the switch

actuators, a control unit and associated
wiring. Diagnosis can usually be limited to
simple checks of the wiring connections and
actuators for minor faults which can be easily
repaired. Since this system uses an electronic
control unit, in-depth diagnosis should be left
to a dealership service department.
Central locking systems are operated by bi-
directional solenoids located in the doors. The
lock switches have two operating positions;
Lock and Unlock. When activated, the switch
sends a signal to the door lock control unit to
lock or unlock the doors. Depending on which
way the switch is activated, the control unit
reverses polarity to the solenoids, allowing the
two sides of the circuit to be used alternately
as the feed (positive) and earth side.
Some vehicles may have an anti-theft
system incorporated into the locks. If you are
unable to locate the trouble using the following
general paragraphs, consult a dealer service
department or other properly equipped repair
facility.
1Always check the circuit protection first.
Some vehicles use a combination of circuit
breakers and fuses.
2Operate the door lock switches in both
directions (Lock and Unlock) with the engine off.
Listen for the click of the solenoids operating.
3Test the switches for continuity. Renew the
switch if there’s not continuity in both switch
positions.
4Check the wiring between the switches,
control unit and solenoids for continuity.
Repair the wiring if there’s no continuity.
5Check for a bad earth at the switches or the
control unit.
6If all but one lock solenoid operates,
remove the trim panel from the affected door
(see Chapter 11) and check for voltage at the
solenoid while the lock switch is operated
(see illustration). One of the wires should
have voltage in the Lock position; the other
should have voltage in the Unlock position.
7If the inoperative solenoid is receiving
voltage, renew the solenoid.
8If the inoperative solenoid isn’t receiving
voltage, check for an open or short in the wire
between the lock solenoid and the control
unit. Note:It’s common for wires to break in
the portion of the harness between the body
and door (opening and closing the door
fatigues and eventually breaks the wires).26 Electric mirrors-
description and check
2
1Most electric mirrors use two motors to
move the glass; one for up and down
adjustments and one for left-right adjustments.
2The control switch has a selector portion
which sends voltage to the left or right side
mirror. With the ignition ON but the engine
OFF, roll down the windows and operate the
mirror control switch through all functions
(left-right and up-down) for both the left and
right side mirrors.
3Listen carefully for the sound of the electric
motors running in the mirrors.
4If the motors can be heard but the mirror
glass doesn’t move, there’s probably a
problem with the drive mechanism inside the
mirror. Remove and dismantle the mirror to
locate the problem.
5If the mirrors don’t operate and no sound
comes from the mirrors, check the fuse (see
Chapter 1).
6If the fuse is OK, remove the mirror control
switch from its mounting without
disconnecting the wires attached to it. Turn
the ignition ON and check for voltage at the
switch. There should be voltage at one
terminal. If there’s no voltage at the switch,
check for an open or short in the circuit
between the fuse panel and the switch.
7If there’s voltage at the switch, disconnect
it. Check the switch for continuity in all its
operating positions. If the switch does not
have continuity, renew it.
8Re-connect the switch. Locate the wire
going from the switch to earth. Leaving the
switch connected, connect a jumper wire
between this wire and earth. If the mirror
works normally with this wire in place, repair
the faulty earth connection.
9If the mirror still doesn’t work, remove the
mirror and check the wires at the mirror for
voltage. Check with ignition ON and the mirror
selector switch on the appropriate side.
Operate the mirror switch in all its positions.
There should be voltage at one of the switch-
to-mirror wires in each switch position (except
the neutral “off” position).
10If there’s not voltage in each switch
position, check the circuit between the mirror
and control switch for opens and shorts.
11If there’s voltage, remove the mirror and
test it off the vehicle with jumper wires. Renew
the mirror if it fails this test.
27 Electric sunroof-
description and check
2
1The electric sunroof is powered by a single
motor in the roof behind the overhead console.
The power circuit is protected by a fuse.
2The control switches (tilt and slide) send an
earth signal to the sunroof motor when theswitches are pressed. Power is supplied to
the motor from the relay. With the ignition ON
but the engine OFF, operate the sunroof
control switch through the tilt and slide
functions.
3Listen carefully for the sound of the sunroof
motor running in the roof.
4If the motors can be heard but the sunroof
glass doesn’t move, there’s probably a
problem with the drive mechanism or drive
cables.
5If the sunroof does not operate and no
sound comes from the motor, check the fuse
(see Chapter 1).
6If the fuse is OK, remove the control
switches (see Chapter 11). Disconnect the
wires attached to it. Turn the ignition ON and
check for voltage at the switch. If there’s no
voltage at the switch, check for power and
earth at the motor. If power and earth exist at
the motor and there’s still no voltage at the
switch renew the motor. If there’s no voltage
at the motor, check the relay or an open or
short in the wiring between the relay and the
motor.
7If there’s voltage at the switch, disconnect
it. Check the switch for continuity in all its
operating positions. If the switch does not
have continuity, renew it.
8If the switch has continuity re-connect the
switch. Locate the wire going from the switch
to earth. Leaving the switch connected,
connect a jumper wire between this wire and
earth. If the motor works normally with this
wire in place, repair the faulty earth
connection.
9The sunroof can be closed manually by
inserting the T-handle spanner which is
located inside the overhead console. Insert
the spanner into the motor drive shaft and
rotate the shaft clockwise (see illustration).
28 Airbag system-
general information
Warning: Failure to follow these
precautions could result in
accidental deployment of the
airbag and personal injury.
12•14 Body electrical system
25.6 Check for voltage at the lock
solenoid while the lock switch is operated27.9 To close the sunroof manually, insert
the T-handle spanner in the motor shaft
and rotate it clockwise
3261 Jaguar XJ6

Later models are equipped with a
Supplemental Restraint System (SRS), more
commonly known as an airbag. This system is
designed to protect the driver, and on 1994
models, the passenger from serious injury in
the event of a head-on or frontal collision. It
consists of an airbag module in the centre of
the steering wheel and a passenger airbag
module on the right side of the dash above
the glove box on 1994 models.
The airbag modules contain an inflater and
a sensor assembly which activates from
impact energy that is transmitted through the
body and steering column upon impact or
collision.
DO NOT try to dismantle or remove any
component in the vicinity of the steering
column or instrument panel on models
equipped with air bags. Serious personalinjury or damage may result. The
manufacturer recommends that, on airbag
equipped models, service which requires
removal of any component in the vicinity of
the instrument panel or steering column
should be left to a dealer service department
or other properly equipped repair facility
because of the special tools and techniques
required to disable the air bag system.
29 Wiring diagrams-
general information
Since it isn’t possible to include a complete
wiring diagram for every year covered by this
manual, the following diagrams are those that
are typical and most commonly needed.Prior to diagnosing any circuits, check the
fuse and circuit breakers (if equipped) to make
sure they are in good condition. Make sure
the battery is properly charged and has clean,
tight cable connections (see Chapter 1).
When checking the wiring system, make
sure that all electrical connectors are clean,
with no broken or loose pins. When
unplugging an electrical connector, do not
pull on the wires, only on the connector
housings themselves.
Body electrical system 12•15
12
3261 Jaguar XJ6 Wiring diagrams commence overleaf