1997 ISUZU TFS SERIES torque

CLUTCH 7C-17
6VD15. Shift Fork (6VD1)
(1) Remove the snap pin.
(2) Remove the shift fork pin and shift fork from the fulcrum
bridge.
6VD17. Fulcrum Bridge (6VD1)
(1) Remove the fulcrum bridge bolts.
(2) Remove the fulcrum bridge from the transmission case.
Important Operations - Installation
Follow the removal procedure in reverse order to perform the
installation procedure.
Pay careful attention to the important points during the
installation procedure.
3. Driven plate Assembly (HEC Engine Series)
2. Clutch Pressure Plate Assembly (HEC Engine Series)
(1) Clean the flywheel surface.
(2) Clean the facing surface.
(3) Use the clutch pilot aligner

1 to install the driven plate
assembly

2 to the flywheel
3.
Clutch Pilot Aligner : 5-8840-2634-0
(4) Clean the pressure plate surfaces.
(5) Align the pressure plate assembly

4 with the flywheel
knock pin

5.
(6) Install the pressure plate assembly to the flywheel.
(7) Tighten the clutch cover bolts a little at a time in the
numerical order shown in the illustration.
Clutch Cover Bolt Torque N
m (kgfm/lbft)
17.6
4.9 (1.8 0.5/13.0 3.6)

7C-18 CLUTCH
8. Remove the clutch pilot aligner.
Note:
Do not strike the clutch pilot aligner with a hammer to
remove it.
6VD17. Fulcrum Bridge (6VD1)
(1) Install the fulcrum bridge to the transmission case.
(2) Tighten three fulcrum bridge bolts to the specified torque.
Fulcrum Bridge Bolt Torque N
m (kgm/lbft)
39 (3.9/28)
6VD15. Shift Fork (6VD1)
(1) Apply molybdenum disulfide contained type grease to the
pin hole inner circumferences and thrust surfaces.
(2) Attach the shift fork to the fulcrum bridge and insert the pin
from below of the fulcrum bridge.
(3) Install the washer and snap pin.
6VD14. Release Bearing (6VD1)
(1) Apply molybdenum disulfide contained type grease to the
areas shown in illustration.

CLUTCH 7C-19
6VD1(2) Install the release bearing in the proper direction.
3. Driven Plate Assembly (Except HEC Engine Series)
Use the pilot aligner to install the driven plate assembly.
Pilot aligner: 5-8525-3001-0 (J-24547)
6VD12. Pressure Plate Assembly (6VD1)
(1) Tighten the bolts holding the pressure plate assembly in the
order shown in illustration.
Pressure Plate Bolt Torque N
m (kgfm/lbft)
20.6
2.9 (2.10.3/15.22.2)
(2) Remove the aligner.
NOTE:
Do not strike the aligner with a hammer to remove it.
1. Transmission Assembly