1997 ISUZU TFS SERIES torque

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Page 494 of 1600

ISUZU TFS SERIES 1997 Workshop Manual 10-40 CAB
JUMP SEAT
REMOVAL AND INSTALLATION
Removal Steps
1. Head rest and back trim cover
2. Hinge cover, center
3. Bolt
4. Jump seat assembly
Installation Steps
4. Jump seat assembly
3. Bolt
2.

Page 495 of 1600

ISUZU TFS SERIES 1997 Workshop Manual CAB 10-41
JUMP SEAT BELT
REMOVAL AND INSTALLATION
Removal Steps
1. Hinge cover
2. Hinge cover ; center
3. Bolt
Installation Steps
3. Bolt
2. Hinge cover ; center
1. Hinge cover
Important Operation

Page 535 of 1600

ISUZU TFS SERIES 1997 Workshop Manual 10-38 CAB
REMOVAL AND INSTALLATION

BUCKET SEAT BENCH SEAT
Removal Steps
1. Adjust cover
2. Bolt
3. Seat assembly
4. Adjuster
Installation Steps
4. Adjuster
3. Seat assembly
2

Page 536 of 1600

ISUZU TFS SERIES 1997 Workshop Manual CAB 10-39
FRONT AND REAR SEAT BELT
REMOVAL AND INSTALLATION
1
Removal Steps
1. Trim
2. Seat belt and retractor
Installation Steps
2. Seat belt and retractor
1. Trim
Important Operation - Installat

Page 537 of 1600

Page 538 of 1600

Page 541 of 1600

ISUZU TFS SERIES 1997 Workshop Manual CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ...................................<001100110011001100110011001100110011001100110011001100110011001100110011001100110

CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ...................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[ 7C- 2
General Description......................................................................................................... 7C-3
Torque Specification ...........................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011[ 7C-8
Servicing<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[...... 7C- 13
Clut<0046004b0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[........ 7C- 15
Removal and Installation .......................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[ 7C- 15
Inspection and Repair................................................................................................. 7C- 20
Clutch Control .................................................................................................................. 7C- 27
Removal and Installation .......................................<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[ 7C- 27
Master Cylinder (Except 6VD1 Engine) .......................................................................... 7C- 30
Disassembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011[ 7C-30
Inspection and Repair................................................................................................. 7C- 31
Reassembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011[ 7C-32
Master Cylinder (6VD1 LHD Model) ................................................................................ 7C- 33
Disassembly and Reassembly ................................................................................... 7C- 33
Slave Cylinder (Except 6VD1 Engine) ............................................................................ 7C- 35
Disassembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011[ 7C-35
Inspection and Repair................................................................................................. 7C- 36
Reassembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011[ 7C-36
Hydraulic Damper Cylinder (Except 6VD1 Engine) ....................................................... 7C- 40
Inspection and Repair................................................................................................. 7C- 40
Troubleshooting .............................................................................................................. 7
C- 41
Special Service Tool ........................................................................................................ 7C-50
INDEX

Page 548 of 1600

ISUZU TFS SERIES 1997 Workshop Manual 7C-8 CLUTCH
TORQUE SPECIFICATION
STANDARD BOLTS
The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgfm/lbft)
Strength 4.8/4T 7T 8.8 9

7C-8 CLUTCH
TORQUE SPECIFICATION
STANDARD BOLTS
The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgfm/lbft)
Strength 4.8/4T 7T 8.8 9.8/9T
ClassRefined Non-Refined
Bolt Identifi-
cation
Bolt
Diameter
Pitch (mm)
-
M6 1.0 6 (0.6 / 52 lb.in) 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) -
M8 1.25 13 (1.3 / 113 lb.in) 17 (1.7 / 12) 20 (2.0 / 14) 24 (2.4 / 17)
M10 1.25 27 (2.8 / 20) 37 (3.8 / 27) 42 (4.3 / 31) 50 (5.1 / 37)
M12 1.25 61 (6.3 / 45) 76 (7.8 / 56) 87 (8.9 / 64) 95 (9.7 / 70)
M14 1.5 96 (9.8 / 71) 116 (11.8 / 85) 133 (13.6 / 98) 142 (14.5 / 105)
M16 1.5 130 (13.3 / 96) 170 (17.3 / 125) 193 (19.7 / 143) 200 (20.4 / 148)
M18 1.5 188 (19.2 / 139) 244 (24.9 / 180) 278 (28.3 / 205) 287 (29.3 / 212)
M20 1.5 258 (26.3 / 190) 337 (34.4 / 249) 385 (39.3 / 284) 396 (40.4 / 292)
M22 1.5 332 (33.9 / 245) 453 (46.3 / 335) 517 (52.7 / 381) 530 (54.1 / 391)
M24 2.0 449 (45.8 / 331) 570 (58.2 / 421) 651 (66.3 / 480) 692 (70.6 / 511)
* M10 1.5 26 (2.7 / 20) 36 (3.7 / 27) 41 (4.2 / 30) 48 (4.9 / 35)
* M12 1.75 57 (5.8 / 42) 71 (7.2 / 52) 80 (8.2 / 59) 89 (9.1 / 66)
* M14 2.0 89 (9.1 / 66) 110 (11.2 / 81) 125 (12.7 / 92) 133 (13.6 / 98)
* M16 2.0 124 (12.7 / 92) 162 (16.5 / 119) 185 (18.9 / 137) 191 (19.5 / 141)
Flange BoltM6 1.0 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) 9 (0.9 / 78 lb.in) -
M8 1.25 15 (1.5 / 11) 19 (1.9 / 14) 22 (2.2 / 16) 26 (2.7 / 20)
M10 1.25 31 (3.2 / 23) 41 (4.2 / 30) 47 (4.8 / 35) 56 (5.7 / 41)
M12 1.25 69 (7.0 / 51) 85 (8.7 / 63) 97 (9.9 / 72) 106 (10.8 / 78)
M14 1.5 104 (10.6 / 77) 126 (12.8 / 93) 144 (14.6 / 106) 154 (15.7 / 114)
M16 1.5 145 (14.8 / 127) 188 (19.2 / 139) 214 (21.8 / 158) 221 (22.5 / 163)
M18 1.5 - - - -
M20 1.5 - - - -
M22 1.5 - - - -
M24 2.0 - - - -
* M10 1.5 30 (3.1 / 22) 40 (4.1 / 30) 46 (4.7 / 34) 54 (5.5 / 40)
* M12 1.75 64 (6.5 / 47) 78 (8.0 / 58) 89 (9.1 / 66) 99 (10.1 / 73)
* M14 2.0 97 (9.9 / 72) 119 (12.1 / 88) 135 (13.8 / 99.7) 144 (14.7 / 107)
* M16 2.0 137 (14.0 / 101) 178 (18.2 / 132) 203 (20.7 / 132) 210 (21.5 / 155)
The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.
FLARE NUTS
Pipe diameter mm (in) Torque Nm (kgfm / lbft) Pipe diameter mm (in) Torque Nm (kgfm / lbft)
4.76 (0.187) 16 (1.6 / 12) 10.00 (0.394) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
Standard Hex.
Head Bolt

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