1997 ISUZU TFS SERIES Workshop Manual

CAB 10-19
DISASSEMBLY AND REASSEMBLY
(Rear Door)
3
2
910 181219 13
1716
15 14
6
5 4 1611
7
68
Disassembly Steps
1.Power window switch/Window regurator
handle
2. Speaker grill
3. Speaker
4. Bezel
5. Inside pull handole
6. Door trim pad
7. Arm rest sm
8. Bracket
9. Water proof sheet
10. Glass guide
11. Upper cover
12. Window regurator/Power window motor
13. Window glass
14. Bracket15. Inside lever
16. Outside handle
17. Door lock cylinder
18. Outer waste seal
19. Glass run
Reassembly Steps
To reassemble, follow the disassembly steps
in the reverse order.

10-20 CAB
Important Operations
1. Window Regulator Handle
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
4. Bezel
Remove the screw while pulling the inside lever toward
you.
6. Door Trim Pad
Remove the cover bottom of the trim pad (4 pcs), then
remove the screws.
12.Window Regulator
Remove the 4 screws holding the regulator.

CAB 10-21
13.Window Glass
First, align the height of regulator to the access hole.
Remove 2 screws attaching bottom channel and
regulator, then remove the glass.
Remove the window glass by tilting it as necessary.
17.Door Lock Assembly
Disconnect the linkage from the door outside handle,
inside lever and lock cylinder.
Remove the 2 bolts holding the outside handle from
inner side.
Remove the 3 bolts holding the door lock assembly.

10-22 CAB
ADJUSTMENT (FRONT AND REAR)
Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.
Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
Adjust the number of sheets to control engagement of the
striker with the door latch. One or two sheets are generally
used to obtain correct adjustment.

CAB 10-23
REASSEMBLY
(Front Door)
15
23 21 24 2522 171620
Reassembly Steps
1. Outside handle
2. Door lock cylinder
3. Glass run front channel
4. Door lock assembly/Door lock actuator
5. Inside lever
6. Glass run rear channel
7. Glass run
8. Window regulator/Power window motor
9. Window glass
10. Water proof sheet
11. Speaker box
12. Bracket
13. Door mirror bracket14. Door mirror assembly
15. Outer waste seal
16. Inner waste seal
17. Power window box
18. Door pocket
19. Door trim pad
20. Door mirror cover/Tweeter
21. Door pull case
22. Speaker assembly
23. Speaker grill
24. Bezel
25. Power window switch/Windows regulator
handle

10-24 CAB
Important Operations
9.Window Glass
Insert the window glass into position by tilting it as
necessary, then set it against the channel of the window
regulator.
Attach the window glass to the window regulator with the
two screws.
10.Water Proof Sheet
Place the butyl type on the door panel so as not to cover
the drain hole.
25.Regulator Handle
Install the regulator handle as illustrated when closing
the window glass.

CAB 10-25
ADJUSTMENT (FRONT AND REAR)
Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.
Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
Adjust the number of sheets to control engagement of the
striker with the door latch. One or two sheets are generally
used to obtain correct adjustment.

10-26 CAB
INSTRUMENT PANEL
REMOVAL
2 9
6
715 1013 81211
4
3
Disassembly Steps
1. Center console assembly
2. ECM cover (M/T Remote only)
3. Glove box
4. Glove box cover
5. Instrument panel passenger lower cover
assembly
6. Instrument panel driver lower cover
assembly
7. Lower cluster assembly
8. Meter cluster assembly
9. Instrument panel lower center cover
assembly
10. Control lever assembly
11. Instrument panel assembly
12. Meter assembly
13. Radio assembly