1997 ISUZU TFS SERIES Workshop Manual

CAB 10-11
Important Operation - Installation
1. Weather Strip ; Rear Window Corner
Using Semedain #560 (or equivalent) adhesive, glue the
weather strip to the complete circumference of the frame,
paying close attention to the corner areas.
2. Glass ; Rear Window Corner
Apply soap and water to the rim as a lubricant.
Place the channel in a vertical position. With your hand, apply
pressure to expand the channel. Insert the window glass in the
center of the channel.
3. Glass Run
Apply Semedain #560 (or equivalent) adhesive to the entire
length of both the upper window glass and the weather strip.
Apply adhesive to both sides of the extreme ends of the lower
portion for a distance of about 50 mm.
There should be no gap between the weather strip rear window
glass channel and the channel.
6. Rear Window ; Slide
Hold the window vertically. Apply an upward pressure to the
channel and insert the rear window slide.
8. Packing ; Rear Window
Apply a fast setting adhesive agent to both sides of the window
atop and insert it into the channel.

10-12 CAB
DOORS
GENERAL DESCRIPTION

CAB 10-13
REMOVAL AND INSTALLATION
Removal Steps
1. Door harness
2. Checker pin
3. Lower hinge
4. Upper hinge
5. Door assembly
Installation Steps
5. Door assembly
4. Upper hinge
3. Lower hinge
2. Checker pin
1. Door harness
Important Operation - Removal
1. Door Harness
Disconnect the door harness.
2. Checker Pin

10-14 CAB
3. Lower Hinge
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.

CAB 10-15
DISASSEMBLY
(Front Door)
87 910
11 6
Disassembly Steps
1. Power window switch/Windows regulator
handle
2. Bezel
3. Speaker grill
4. Speaker assembly
5. Door pull case
6. Door mirror cover/Tweeter
7. Door trim pad
8. Door pocket
9. Power window box
10. Inner waste seal
11. Outer waste seal
12. Door mirror assembly
13. Door mirror bracket
14. Bracket
15. Speaker box
16. Water-proof sheet
17. Window glass
18. Window regulator/Power window motor
19. Glass run
20. Glass run rear channel
21. Inside lever
22. Door lock assembly/Door lock actuator
23. Glass run front channel
24. Door lock cylinder
25. Outside handle

10-16 CAB
Important Operations
1. Power Window Switch/Window Regulator Handle
Prise out the power window switch and remove the
connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Bezel
Remove the screw while pulling the inside lever toward
you.
3. Speaker Grill
Pull out the clips.
4. Speaker Assembly
Remove 4 screws and disconnect the speaker harness
connector.
5. Door Pull Case
Remove the screw at the bottom of the case.

CAB 10-17
6. Door Mirror Cover/Tweeter
Pull out the upper clip, and then take out the catch at the
lower section.
If so equipped the tweeter, disconnect the speaker
harness connector.
7. Door Trim Pad
Remove the cover bottom of the trim pad (4 pcs), then
remove the screws.
8. Door Pocket
9. Power Window Box
10.Inner Waste Seal
11.Outer Waste Seal
12.Door Mirror Assembly
Remove 3 fixing bolts and then remove the connector.
13.Door Mirror Bracket
Remove 2 bolts at the lower section, and then remove 2
screws in the weather strip.
14.Bracket
15.Speaker Box
Remove 3 fixing bolts.
16.Water Proof Sheet
Take care not to damage the sheet when peeling it off.

10-18 CAB
17.Window Glass
Remove 2 screws through the access hole and pull out
the window glass upward.
18.Window Regulator/Power Window Motor
Disconnect the power window motor connector.
19.Glass Run
Pull it out of the door piller of the channel. (front/rear)
20.Glass Run Rear Channel
Remove 2 screws.
21.Inside Lever
22.Door Lock Assembly/Door Lock Actuator
Disconnect the linkage with the outside handle, the
inside lever and the lock cylinder.
23.Glass Run Front Channel
24.Door Lock Cylinder
Remove the door lock cylinder by applying finger
pressure from inside while depressing the retaining clip.
25.Outside Handle