Page 9 of 26
26-49
- Connect auxiliary hose to valve connector marked with an arrow.
- Initiate output Diagnostic Test Mode (DTM) and activate secondary air
injection solenoid valve -N112-.
Output Diagnostic Test Mode Secondar
y air in
jection solenoid valve -N112-
Display:
If the injector does not click:
If valve does not open or close properly:
The valve should click ... ... and should open and close (check by blowing into the auxiliary
hose).
- Check internal resistance of valve.
- Replace secondary air injection solenoid valve -N112-.
Pa
ge 9 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 10 of 26
26-50
Checking internal resistance
- Disconnector connector of secondary air injection solenoid valve -
N112- (-Item 2-).
If specified value is not attained:
If specified value is attained: - Connect multimeter to injector to measure resistance.
Specified value: 27 to 30
- Replace secondary air injection solenoid valve -N112-.
- Check power supply.
Pa
ge 10 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 11 of 26
26-51
Checking power supply
Note:
The power supply for the secondary air injection
solenoid valve -N112- is via the fuel pump relay.
Test requirements:
Fuse for secondary air injection solenoid
valve OK.
Electrical Wiring Diagrams, Troubleshooting &
Component Locations binder
Fuel pump relay OK.
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel
Injection & Ignition, Engine Code(s): AWM, Repair Group 24
- Disconnect connector from valve.
- Connect voltage tester VAG 1527 B as follows:Connector
Measure to
Pa
ge 11 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 12 of 26
contact
1 Engine Ground
- Operate starter briefly.
LED must light up.
Pa
ge 12 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 13 of 26
26-52
If the LED does not light up:
- Check wiring from contact 1 on the connector
via the fuse to the fuel pump relay for an open
circuit:
Electrical Wiring Diagrams, Troubleshooting &
Component Locations binder
- Repair open circuit, if necessary
If the LED lights up:
- Check actuation.
Checking actuation
- Connect voltage tester VAG 1527 B to contacts 1 (positive) and 2 of
connector.
- Initiate output Diagnostic Test Mode (DTM) and activate secondary air
injection solenoid valve -N112-.
LED must flash.
Pa
ge 13 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 14 of 26
26-53
If the LED lamp does not flash or if it lights up
continuously:
- Connect VAG 1598/31 test box to wiring
harness leading to engine control module;
engine control module should not be connected:
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel
Injection & Ignition, Engine Code(s): AWM, Repair Group 24
If the wiring is OK: - Check for open circuit and short to positive or Ground in following
wiring connection: Connector
contact
Test box VAG 1598/31
2 9
- Repair any open/short circuit as necessary.
- Replace engine control module.
Pa
ge 14 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 15 of 26
26-54
Secondary Air Injection (AIR) Pump relay -
J299- / Secondary Air Injection (AIR) Pump
motor -V101-, checking
Special tools and equipment
VAG 1526 A
VAG 1527 B
VAG 1594 A
VAG 1598/31
VAS 5051 with VAS 5051/1
- or
VAG 1551 with VAG 1551/3 A
Pa
ge 15 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2
Page 16 of 26
26-55
Test requirements:
Vehicle diagnostic, testing and information
system VAS 5051 or VAG 1551 Scan Tool.
Test sequence
- Initiate output Diagnostic Test Mode (DTM) and
activate Secondary Air Injection Pump relay -
J299-.
A - If relay does not respond:
B - If relay responds but secondary air injection pump motor does not
run:
The secondary air injection pump relay-2- (in electronics box of
plenum chamber, left) must respond and secondary air injection pump
motor -V101- must run intermittently.
- Check voltage supply of secondary air pump relay Page 26
-56
.
- Check actuation of secondary air injection pump relay Page 26
-58
.
- Check voltage supply of secondary air injection pump motor Page
26
-60
.
Pa
ge 16 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2