Page 9 of 26
26-49
 
    
-  Connect auxiliary hose to valve connector marked with an arrow.
-  Initiate output Diagnostic Test Mode (DTM) and activate secondary air 
injection solenoid valve -N112-. 
Output Diagnostic Test Mode Secondar
y air in
jection solenoid valve -N112-
    
Display:  
If the injector does not click:  
If valve does not open or close properly:  
The valve should click ... ... and should open and close (check by blowing into the auxiliary 
hose). 
-  Check internal resistance of valve.
-  Replace secondary air injection solenoid valve -N112-.
Pa
ge 9 of 26 Secondar
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ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
     
        
        Page 13 of 26
26-52
       If the LED does not light up:  
     
-  Check wiring from contact 1 on the connector 
via the fuse to the fuel pump relay for an open 
circuit: 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations binder        
-  Repair open circuit, if necessary
      If the LED lights up:  
     
- Check actuation.
     
Checking actuation  
    
-  Connect voltage tester VAG 1527 B to contacts 1 (positive) and 2 of 
connector. 
-  Initiate output Diagnostic Test Mode (DTM) and activate secondary air 
injection solenoid valve -N112-. 
 
LED must flash.
Pa
ge 13 of 26 Secondar
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ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
     
        
        Page 16 of 26
26-55
      
Test requirements:  
     
Vehicle diagnostic, testing and information 
system VAS 5051 or VAG 1551 Scan Tool. 
     
Test sequence  
     
-  Initiate output Diagnostic Test Mode (DTM) and 
activate Secondary Air Injection Pump relay -
J299-. 
    
A - If relay does not respond:  
B - If relay responds but secondary air injection pump motor does not 
run:  
The secondary air injection pump relay-2- (in electronics box of 
plenum chamber, left) must respond and secondary air injection pump 
motor -V101- must run intermittently. 
-  Check voltage supply of secondary air pump relay   Page 26
-56
 .
-  Check actuation of secondary air injection pump relay   Page 26
-58
 .
-  Check voltage supply of secondary air injection pump motor   Page 
26
-60
 . 
Pa
ge 16 of 26 Secondar
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
     
        
        Page 19 of 26
26-58
      
  -  Check for open circuit in wiring from 
secondary air injection pump relay (in 3-
position relay carrier in E-box of plenum 
chamber) via fuse S234 (in fuse box, position 
34) to fuel pump relay. 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations binder        
Check actuation of secondary air pump relay  
     
-  Switch ignition off.
     
-  Remove secondary air injection pump relay.
    
-  Connect voltage tester VAG 1527 B as follows:3-position relay carrier in E-box in plenum chamber, 
position 2  
contact  
Measure to  
  
6   Engine 
Ground  
-  Initiate output Diagnostic Test Mode (DTM) and activate secondary air 
injection pump relay. 
 
LED must flash.
Pa
ge 19 of 26 Secondar
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ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
     
        
        Page 22 of 26
26-61
 
    
If LED does not flash:  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations 
binder   
 Electrical Wiring Diagrams, Troubleshooting & Component Locations 
binder   
If no malfunction is found:  -  Connect voltage tester VAG 1527 B between contacts 1 and 2.
-  Initiate output Diagnostic Test Mode (DTM) and activate Secondary Air 
Injection (AIR) Pump relay -J299-. 
 
LED must flash.
-  Carry out following tests: 
  -  Check wiring connection from contact 1 of connector to secondary air 
injection pump relay (in 3-pin relay carrier in electronic box (plenum 
chamber), for open circuit. 
  -  Check wiring connection of contact 2 of connector to Ground for 
open circuit: -  Replace Secondary Air Injection (AIR) Pump motor -V101-.
Pa
ge 22 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2