1996 TOYOTA TERCEL wheel

SS0N2-05
- SERVICE SPECIFICATIONSSTEERING
SS-37
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering support x Column tube5.45548 in.´lbf
Control valve shaft x Sliding yoke2526019
Steering main shaft x Sliding yoke2526019
Steering column assembly set nut2526019
Steering wheel set nut3435025
Steering wheel pad set screw8.89078 in.´lbf
PS VANE PUMP
Pressure port union x Front housing6970051
Suction port union x Front housing131309
Pressure feed tube x Pressure port union5455040
PS vane pump pulley set nut4344032
PS vane pump assembly set nut Bolt A4344032 PS vane um assembly set nut Bolt A
Bolt B
43
39
440
400
32
30
MANUAL STEERING GEAR
Pinion bearing adjusting screw lock nut for use with SST
for use without SST85
11 3871
1,15063
83
Rack guide spring cap lock nut for use with SST
for use without SST41
56419
57530
42
Rack x Rack end for use with SST
for use without SST43
59434
60031
43
Tie rod end lock nut4748035
Manual steering gear bracket x Body5859043
Pinion shaft x Sliding yoke2526019
Steering main shaft x Sliding yoke2526019
Column hole cover x Body4.95043 in.´lbf
PS GEAR
Cylinder end stopper5960043
Self-locking nut5960043
Rack housing cap5960043
Rack guide spring cap lock nut for use with SST
for use without SST31
44316
45023
33
Rack x Rack end for use with SST
for use without SST43
59434
60031
43
Tie rod end lock nut4748035
Turn pressure tube union nut for use with SST
for use without SST20
25203
25015
18
Air control valve2930022
PS gear bracket x Body5859043
Engine rear mount insulator Bolt A6465047 Engine rear mount insulator Bolt A
Bolt B
64
78
650
800
47
58
Engine rear mount bracket x Transaxle4849035
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe clamp1919014
Front exhaust pipe x Oxygen sensor4445032

SS061-41
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS-39
169 Author
: Date
:
1996 TERCEL (RM440U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3435025
Steering wheel pad8.89078 in.´lbf
Front passenger airbag assembly1919514
Airbag sensor assembly2020014

DI-18
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)Symbols (Terminals No.)
Wiring ColorConditionSTD Voltage (V)
RSC (E7-1) - E1 (E7-24)L-R - BRIG switch ON
Disconnect ºE7º of ECM connector9 - 14
RSO (E7-14) - E1(E7-24)L - BRIG switch ON
Disconnect ºE7º of ECM connector9 - 14
OX1 (E7-10) - E1 (E7-24)B - BRMaintain engine speed at 2,500 rpm for 2 minutes. after
warming upPulse generation
OX2 (E7-23) - E1 (E7-24)W - BRMaintain engine speed at 2,500 rpm for 2 minutes. after
warming upPulse generation
HT1 (E6 6) E03 (E7 26)WL BRIdlingBelow 3.0HT1 (E6-6) - E03 (E7-26)W-L - BRIG switch ON9 - 14
HT2 (E6 5) E03 (E7 26)WR BRIdlingBelow 3.0HT2 (E6-5) - E03 (E7-26)W-R - BRIG switch ON9 - 14
KNK (E7-8) - E1 (E7-24)B - BRIdlingPulse generation
(See page DI-57)
NSW (E7 2) E1 (E7 24)(M/T)
IG switch ON
Other shift position in ºPº or ºNº position9 - 14
NSW (E7-2) - E1 (E7-24)(M/T)IG switch ON
Shift position in ºPº or ºNº position0 - 3.0
NSW (E7 2) E1 (E7 24)(A/T)
IG switch ON
Other shift position in ºPº or ºNº position9 - 14
NSW (E7-2) - E1 (E7-24)(A/T)IG switch ON
Shift position in ºPº or Nº position0 - 3.0
SPD (E6-13) - E1 (E7-24)Y - BRIG switch ON
Rotate driving wheel slowlyPulse generation
(See page DI-76)
TE1 (E6-8) - E1 (E7-24)G - BRIG switch ON9 - 14
W (E6 10) E1 (E7 24)GR L BRIdling9 - 14W (E6-10) - E1 (E7-24)GR-L - BRIG switch ONBelow 3.0
AC1 (E6 12) E1 (E7 24)LG B BRIdling, A/C switch ONBelow 2.0AC1 (E6-12) - E1 (E7-24)LG-B - BRIdling, A/C switch OFF9 - 14
ACT (E6 14) E1 (E7 24)LBRIdling, A/C switch ON9 - 14ACT (E6-14) - E1 (E7-24)L - BRIdling, A/C switch OFFBelow 2.0
ODSW (E6 3) E1 (E7 24)RW BRIG switch ON, O/D main switch pushed out9 - 14ODSW (E6-3) - E1 (E7-24)R-W - BRIG switch ON, O/D main switch pushed in0 - 3.0
ODT (E6 11) E1 (E7 24)RBRIG switch ON, O/D main switch pushed out9 - 14ODT (E6-11) - E1 (E7-24)R - BRIG switch ON, O/D main switch pushed in0 - 3.0

A15713
AT7809
4.5 - 5.5 V
0
Turn the wheel
- DIAGNOSTICSENGINE
DI-77
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Check operation of speedometer.
CHECK:
Drive the vehicle and check if the operation of the speedometer in the combination meter is normal.
HINT:
The vehicle speed sensor is operating normally if the speedometer display is normal.
NG Check speedometer circuit. See combination
meter troubleshooting.
OK
2 Check voltage between terminal SPD of ECM connector and body ground.
PREPARATION:
(a) Remove the lower finish panel.
(b) Shift the shift lever to neutral.
(c) Jack up one of the front wheels.
(d) Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal SPD of the ECM con-
nector and the body ground when the wheel is turned slowly.
OK:
Voltage is generated intermittently.
NG Check and repair harness and connector be-
tween combination meter and ECM.
OK
Check and replace ECM (See page IN-26).

DI4LQ-02
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-1 15
1996 TERCEL (RM440U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Using SST 09843-18020, connect the terminals Tc and E
1, and remove the short pin.
If a malfunction code is displayed during the DTC check, check the circuit listed for that the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC chart.
DTC No.
(See page)Detection ItemTrouble Area
11
(DI-1 19)Open circuit in ABS control (solenoid) relay circuit

ABS control (solenoid) relay

Open or short in ABS control (solenoid) relay circuit

ECU
12
(DI-1 19)Short circuit in ABS control (solenoid) relay circuit

ABS control (solenoid) relay

B+ short in ABS control (solenoid) relay circuit

ECU
13
(DI-122)Open circuit in ABS control (motor) relay circuit

ABS control (motor) relay

Open or short in ABS control (motor) relay circuit

ECU
14
(DI-122)Short circuit in ABS control (motor) relay circuit

ABS control (motor) relay

B+ short in ABS control (motor) relay circuit

ECU
21
(DI-125)Open or short circuit in solenoid circuit for right front wheel

ABS actuator

Open or short in SFR circuit

ECU
22
(DI-125)Open or short circuit in solenoid circuit for left front wheel

ABS actuator

Open or short in SFL circuit

ECU
23
(DI-125)Open or short circuit in solenoid circuit for right rear wheel

ABS actuator

Open or short in SRR circuit

ECU
24
(DI-125)Open or short circuit in solenoid circuit for left rear wheel

ABS actuator

Open or short in SRL circuit

ECU
31
(DI-128)Right front wheel speed sensor signal malfunction
32
(DI-128)Left front wheel speed sensor signal malfunction
Right front, left front, right rear or left rear speed sensor
O htihd iit33
(DI-128)Right rear wheel speed sensor signal malfunction

Open or short in each speed sensor circuit

ECU
34
(DI-128)Left rear wheel speed sensor signal malfunction
41
(DI-132)Low battery positive voltage or abnormally high battery positive
voltage

Battery

IC regulator

Open or short in power source circuit

ECU
51
(DI-135)Pump motor is locked
Open in pump motor ground
ABS pump motor
Always ONMalfunction in ECU
ECU

DI98C-01
R03953
A13
1 2 3 4 5 6
7 8 9 10 11 1213
14 15
16 17 18 19 20 21 22 23 24 25 2612 11 12 3 4 5 6 7 8 9 10
A12
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-1 17
1996 TERCEL (RM440U)
TERMINALS OF ECU
Symbols (Terminal No.)Wiring ColorConditionSTD Voltage (V)
IG1 (A12-5) - GND (A13-7)B-Y - W-BIG switch ON10 - 14
SR (A12-20) - R+ (A12-4)G-B - L-BIG switch ON9 - 14
MR (A12-7) - R+ (A12-4)G-R - L-BIG switch ONBelow 1.0
SFRR (A13-5) - GND (A13-7)Y-R - W-BIG switch ON ABS warning light OFF10 - 14
SFRH (A13-6) - GND (A13-7)Y - W-BIG switch ON ABS warning light OFF10 - 14
SFLR (A12-2) - GND (A13-7)R-B - W-BIG switch ON ABS warning light OFF10 - 14
SFLH (A12-1) - GND (A13-7)P - W-BIG switch ON ABS warning light OFF10 - 14
SRRR (A12-15) -
GND (A13-7)L-W - W-BIG switch ON ABS warning light OFF10 - 14
SRRH (A12-14) -
GND (A13-7)R-W - W-BIG switch ON ABS warning light OFF10 - 14
SRLR (A13-11) - GND (A13-7)G-Y - W-BIG switch ON ABS warning light OFF10 - 14
SRLH (A13-12) -
GND (A13-7)Y-B - W-BIG switch ON ABS warning light OFF10 - 14
AST (A12-8) - GND (A13-7)LG - W-BIG switch ON ABS warning light OFF10 - 14
MT (A12-26) - GND (A13-7)LG-B e W-BIG switch ONBelow 1.5
WA (A12 18) GND (A13 7)RL WBIG switch ON ABS warning light ONBelow 2.0WA (A12-18) - GND (A13-7)R-L - W-BIG switch ON ABS warning light OFF10 - 14
STP (A12 12) GND (A13 7)GW WBStop light switch OFFBelow 1.5STP (A12-12) - GND (A13-7)G-W - W-BStop light switch ON8 - 14
Tc (A12-25) - GND (A13-7)P-B - W-BIG switch ON10 - 14
Ts (A12-24) - GND (A13-7)L - W-BIG switch ON10 - 14
FR+ (A12-10) - FR- (A12-9)B - WIG switch ON Slowly turn right front wheelAC generation
FL+ (A12-22) - FL- (A12-23)R - GIG switch ON Slowly turn left front wheelAC generation
RR+ (A13-8) - RR- (A13-9)L - LGIG switch ON Slowly turn right rear wheelAC generation
RL+ (A13-3) - RL- (A13-2)V - PIG switch ON Slowly turn left rear wheelAC generation

BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
-VHigh Speed
Low Speed
CoilNS
0 DI-128
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
1996 TERCEL (RM440U)
DTC 31, 32, 33, 34 Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS system. The front and rear rotors each have 48 serra-
tions.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotors, the frequency is used by the ECU
to detect the speed of each wheel.

DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions 1 through 3:
1. At vehicle speed of 10 km/h (6 mph) or more, pulses are
not input for 5 sec.
2. Momentary interruption of the speed sensor signal oc-
curs at least 7 times in the time between switching the
ignition switch ON and switching it OFF
3. Abnormal fluctuation of speed sensor signals with the
vehicle speed 20 km/h (12 mph) or more

Right front, left front, right rear or left rear speed sensor

Open or short in each speed sensor circuit

ECU
HINT:

DTC 31 is for the right front speed sensor.

DTC 32 is for the left front speed sensor.

DTC 33 is for the right rear speed sensor.

DTC 34 is for the left rear speed sensor.
Fail safe function:
If trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS control (solenoid) relay and
prohibits ABS control.
DI983-01

DI4M7-02
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-151
1996 TERCEL (RM440U)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit listed for that code in the table
below (Proceed to the page given for that circuit.).
DTC No.
(See Page)Detection ItemTrouble AreaSRS
Warning Light
Nl
System normal-OFFNormal
(DI-177)
Source Voltage drop
Battery

Airbag sensor assemblyON
11
(DI-155)

Short in squib circuit (to ground)
Steering wheel pad (D squib)

Front passenger airbag assembly (P squib)

Spiral cable

Airbag sensor assembly

Wire harness
ON
12
(DI-162)

Short in squib circuit (to B+)
Steering wheel pad (D squib)

Front passenger airbag assembly (P squib)

Spiral cable

Airbag sensor assembly

Wire harness
ON
14
(DI-168)

Open in D squib circuit
Steering wheel pad (D squib)

Spiral cable

Airbag sensor assembly

Wire harness
ON
31
(DI-172)
Airbag sensor assembly malfunction
Airbag sensor assemblyON
54
(DI-174)
Open in P squib circuit
Front passenger airbag assembly (P squib)

Airbag sensor assembly

Wire harness
ON
HINT:

When the SRS warning light remains lit up and the DTC is the normal code, this means a source voltage
drops.
This malfunction is not stored in memory by the airbag sensor assembly and if the power source volt-
age returns to normal, the SRS warning light will automatically go out.

When 2 or more codes are indicated, the codes will be displayed in numeral order starting from the
lowest numbered code.

If a code not listed on the chart is displayed, the airbag sensor assembly is faulty.