Page 1119 of 1202

BO347-01
N12292
N12291
N12055
BO-48
- BODYINSTRUMENT PANEL
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISHES
2. REMOVE COWL SIDE TRIMS
3. REMOVE FRONT DOOR SCUFF PLATES
4. REMOVE STEERING WHEEL (See page SR-13)
5. REMOVE LOWER INSTRUMENT COVER
(a) Remove the 2 screws and the hood lock release lever.
(b) Remove the 2 hole covers.
(c) Remove the 4 bolts and the lower cover.
6. REMOVE INSTRUMENT PANEL LOWER PAD
7. REMOVE CENTER UPPER CLUSTER FINISH PANEL
8. REMOVE STEERING COLUMN COVERS
9. REMOVE COMBINATION SWITCH
10. REMOVE COMBINATION METER
11. REMOVE LOWER CENTER FINISH PANEL
(a) Remove the 4 bolts and 3 screws.
(b) Remove the instrument finish panel by pulling.
12. DISCONNECT FRONT PASSENGER AIRBAG CON-
NECTOR (See page RS-21)
13. REMOVE SHIFTING HOLE BEZEL
14. REMOVE CONSOLE BOX
15. REMOVE LOWER CENTER FINISH PANEL
16. REMOVE CENTER CLUSTER FINISH PANEL
17. REMOVE ASH RECEPTACLE BOX
18. REMOVE RADIO ASSEMBLY
19. REMOVE HEATER CONTROL PANEL (See page
AC-70)
20. REMOVE JUNCTION BLOCK NO. 1
Remove the 3 screws and J/B No. 1.
Page 1120 of 1202
N12054
N12053
- BODYINSTRUMENT PANEL
BO-49
1996 TERCEL (RM440U)
21. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the clip and the duct.
22. REMOVE CLOCK HOLE COVER
Using a screwdriver, remove the clock then disconnect the con-
nector.
HINT:
Tape the screwdriver tip before use.
23. REMOVE INSTRUMENT PANEL
Remove the 4 bolts, nuts and the instrument panel.
24. CENTER HEATER TO REGISTER DUCT
25. INSTRUMENT PANEL BRACE NO. 1
26. INSTRUMENT PANEL BRACE NO. 2
27. INSTRUMENT PANEL REINFORCEMENT
Page 1121 of 1202
BO348-01
N12255
Front BO-50
- BODYINSTRUMENT PANEL
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE DEFROSTER NOZZLE
2. REMOVE NO. 3 HEATER TO REGISTER DUCT
3. REMOVE NO. 1 HEATER TO REGISTER DUCT
4. REMOVE NO. 1 REGISTER
5. REMOVE NO. 3 REGISTER
6. REMOVE NO. 2 REGISTER
7. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and the front passenger airbag
assembly.
(b) Remove the airbag door.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag deployment direction facing down.
Never disassemble the front passenger airbag as-
sembly.
NOTICE:
When installing the instrument panel, take care that
the airbag wire harness does not interfere with other
parts and is not pinched between other parts.
When installing the instrument panel box, carefully
pull out the airbag wire harness from the glove
compartment upper hole.
8. REMOVE CENTER BRACKET
9. REMOVE LOWER RH PANEL
10. REMOVE LOWER LH PANEL
11. REMOVE INSTRUMENT PANEL WIRE HARNESS
Page 1161 of 1202
AC1CG-04
AC2884
Hose Clip
Heater Radiator
Pipe
Water Hose
InsulatorLeft Side
of Vehicle
N12242
AC-32
- AIR CONDITIONINGHEATER UNIT
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE COOLING UNIT
(See page AC-27)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
3. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
HINT:
Push the water hose onto the heater radiator pipe as far
as the ridge on the pipe.
Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE PIPE GROMMETS
5. REMOVE INSTRUMENT PANEL SAFETY PAD AND
REINFORCEMENT (See page BO-48)
6. REMOVE HEATER UNIT
Remove the 2 nuts and the heater unit.
7. REMOVE HEATER RADIATOR
(a) Remove the screw and clamp.
(b) Pull out the heater radiator.
Page 1199 of 1202
AC3IW-01
AC-70
- AIR CONDITIONINGHEATER CONTROL ASSEMBLY
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE GLOVE COMPARTMENT PARTS
(See page BO-45).
2. REMOVE INSTRUMENT LOWER FINISH PANEL
(See page BO-45).
3. REMOVE CENTER CLUSTER FINISH PANEL
(See page BO-45).
4. DISCONNECT A/C CONTROL CABLES
5. REMOVE A/C CONTROL ASSEMBLY
(a) Remove the heater control knobs.
(b) Remove the A/C switch.
(c) Remove the heater control panel.
(d) Remove the 4 screws and A/C control assembly.