DI-12
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
TOYOTA Enhanced Signals:
TOYOTA hand-held tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 2.66 - 3.9 ms
IAC DUTY RATIOIntake Air Control Valve Duty Ratio
Opening ratio rotary solenoid type IAC valveIdling: 25.5 - 43 %
STARTER SIGStarter SignalCranking: ON
CTP SIGClosed Throttle Position SignalThrottle Fully Closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N position: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL#1, CYL#2, CYL#3, CYL#4Abnormal revolution variation for each cylinder0%
IGNITIONTotal number of ignition for every 1,000 revolu-
tions0 - 2,000 rpm
FUEL PUMPFuel Pump SignalIdling: ON
TOTAL FT B1Total Fuel Trim Bank 1: Average value for fuel
trim system of bank 1Idling: 0.8 - 1.2 V
O2 LR B1, S1
Oxygen Sensor Lean Rich Bank 1, Sensor 1 Re-
sponse time for oxygen sensor output to switch
from lean to rich.
Idling after warmed up: 0 - 1,000 msec.
O2 RL B1, S1
Oxygen Sensor Rich Lean Bank 1, Sensor 1 Re-
sponse time for oxygen sensor output to switch
from rich to lean.
Idling after warmed up: 0 - 1,000 msec.
*: If no conditions are specifically stated for ºldlingº, it means the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
DI4LF-02
- DIAGNOSTICSENGINE
DI-13
1996 TERCEL (RM440U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for that code listed
in the table below, for details of each code, turn to the page referred to under the ''See page '' for the respec-
tive ''DTC No.'' in the DTC chart.
SAE Controlled:
DTC No.
(See Page)Detection ItemTrouble AreaMIL*Memory
P0105
(DI-20)
Manifold Absolute
Pressure/Barometric
Pressure Circuit
MalfunctionOpen or short in manifold absolute pressure sensor circuit
Manifold absolute pressure sensor
ECM
P0106
(DI-23)
Manifold Absolute
Pressure/Barometric
Pressure Circuit
Range/Performance Problem
Manifold absolute pressure sensor
P0110
(DI-24)Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
P0115
(DI-28)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
P0116
(DI-32)Engine Coolant Temp. Circuit
Range/Performance ProblemEngine coolant temp. sensor
Cooling system
P0120
(DI-33)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(DI-37)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
Range/Performance Problem
Throttle position sensor
P0125
(DI-38)Insufficient Coolant Temp. for
Closed Loop Fuel ControlOpen or short in oxygen sensor circuit
Oxygen sensor
P0130
(DI-41)Oxygen Sensor Circuit
Malfunction (Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
P0133
(DI-44)Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)
Oxygen sensor
P0136
(DI-45)Heated Oxygen Sensor Circuit
Malfunction
(Bank 1 Sensor 2)
Heated oxygen sensor
P0141
(DI-47) Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 2)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
*: MIL lights up
FI4741 (-4) 0.1 0.2
0 -20 0.3 0.51 2 35 10 20 30
20 40 60 80 100
(32) (68) (104) (140) (212)(176)
Resistance kW
Acceptable
Temp.°C (°F) (fig.1)
DI-24
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
DTC P0110 Intake Air Temp. Circuit Malfunction
CIRCUIT DESCRIPTION
The intake air temperature sensor is built into the air cleaner
cap and senses the intake air temperature. A thermistor built in
the sensor changes the resistance value according to the in-
take air temperature. The lower the intake air temperature, the
greater the thermistor resistance value, and the higher the in-
take air temperature, the lower the thermistor resistance value
(See Fig. 1). The intake air temperature sensor is connected to
the ECM (See next page). The 5 V power source voltage in the
ECM is applied to the intake air temperature sensor from the ter-
minal THA via a resistor R. That is, the resistor R and the intake
air temp. sensor are connected in series. When the resistance
value of the intake air temperature sensor changes in accor-
dance with changes in the intake air temperature, the potential
at terminal THA also changes. Based on this signal, the ECM
increases the fuel injection volume to improve driveability dur-
ing cold engine operation.
If the ECM detects the DTC ºP0110º, it operates the fail-safe
function in which the intake air temperature is assumed to be
20° (68°F).
Reference
Intake air temp.
°C (°F)Resistance
(kW)Voltage
(V)
-20 (-4)16.24.3
0 (32)5.93.4
20 (68)2.52.4
40 (104)1.11.5
60 (140)0.60.9
80 (176)0.30.5
100 (212)0.20.3
DTC No.DTC Detecting ConditionTrouble Area
P0110Open or short in intake air temp. sensor circuit
Open or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
HINT:
After confirming DTC P0110, use the OBD II scan tool or TOYOTA hand-held tester to confirm the intake
air temperature from the CURRENT DATA.
Temperature DisplayedMalfunction
-40°C (-40°F)Open circuit
140°C (284°F) or moreShort circuit
DI1E5-08
A10940
ECM
E7
E7 G-B
BR5V
E1 E2 THW
2
1 Engine Coolant Temp. Sensor
3
16 DI-28
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
DTC P0115 Engine Coolant Temp. Circuit Malfunction
CIRCUIT DESCRIPTION
A thermistor built into the engine coolant temperature sensor changes the resistance value according to the
engine coolant temperature. The structure of the sensor and connection to the ECM is the same as in the
intake air temp. circuit malfunction shown on page DI-24.
If the ECM detects the DTC P0115, it operates the fail-safe function in which the engine coolant temp. is
assumed to be 80°C (176°F).
DTC No.DTC Detection ConditionTrouble Area
P0115Open or short in engine coolant temp. sensor circuit
Open or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
HINT:
After confirming DTC P0115, use the OBD II scan tool or TOYOTA hand-held tester to confirm the engine
coolant temperature from the CURRENT DATA.
Temperature DisplayedMalfunction
-40°C (-40°F)Open circuit
140°C (284°F) or moreShort circuit
WIRING DIAGRAM
DI1E6-08
P20769
Vehicle Speed
70 - 90 km/h
(43 - 56 mph)
Idling
IG SW OFF(a)(b)(c)
(d)
(e)(f)
(g)
Warm up 3 - 5 min. 2 min. 3 - 5 min. 2 min.
Time DI-66
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
SYSTEM CHECK DRIVING PATTERN
(a) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(b) Start the engine and warm it up with all accessories switched OFF.
(c) Run the vehicle at 70 - 90 km/h (43 - 56 mph) for 3 minutes or more.
(d) Idle the engine for about 2 minutes.
(e) Stop at safe place and turn the ignition switch OFF.
(f) Start the engine and do steps (c) and (d) again.
(g) Check the READINESS TESTS mode on the OBD II scan tool or TOYOTA hand-held tester. If COMPL
is displayed and the MIL does not light up, the system is normal. If INCMPL is displayed and the MIL
does not light up, run the vehicle again and check it.
HINT:
INCMPL is displayed when either condition (h) or (i) exists.
(h) The system check is incomplete.
(i) There is a malfunction in the system.
If there is a malfunction in the system, the MIL will light up after steps (b) to (f) above are done.
INSPECTION PROCEDURE
HINT:
If DTC P0105 and/or P0106 and P0401 are output simultaneously, perform troubleshooting of DTC
ºP0105º first.
If DTC P0401 and P0402 are output simultaneously, perform troubleshooting of DTC P0402 first.
A15713
AT7809
4.5 - 5.5 V
0
Turn the wheel
- DIAGNOSTICSENGINE
DI-77
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Check operation of speedometer.
CHECK:
Drive the vehicle and check if the operation of the speedometer in the combination meter is normal.
HINT:
The vehicle speed sensor is operating normally if the speedometer display is normal.
NG Check speedometer circuit. See combination
meter troubleshooting.
OK
2 Check voltage between terminal SPD of ECM connector and body ground.
PREPARATION:
(a) Remove the lower finish panel.
(b) Shift the shift lever to neutral.
(c) Jack up one of the front wheels.
(d) Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal SPD of the ECM con-
nector and the body ground when the wheel is turned slowly.
OK:
Voltage is generated intermittently.
NG Check and repair harness and connector be-
tween combination meter and ECM.
OK
Check and replace ECM (See page IN-26).
DI-94
- DIAGNOSTICSENGINE
1996 TERCEL (RM440U)
DTC P1780 Park/Neutral Position Switch Malfunction
CIRCUIT DESCRIPTION
The park/neutral position switch goes on when the shift lever is in the N or P shift position. When it goes on
terminal NSW of the ECM is grounded to body ground via the starter relay thus the terminal NSW voltage
becomes 0 V. When the shift lever is in the D, 2, L or R position, the park/neutral position switch goes off,
so the voltage of ECM terminal NSW becomes battery positive voltage, the voltage of the ECM internal pow-
er source.
If the shift lever is moved from the N position to the D position, this signal is used for air-fuel ratio correction
and for idle speed control (estimated control), etc.
DTC No.DTC Detection ConditionTrouble Area
P1780
When driving under conditions (a) and (b) for 30 seconds or
more, the park/neutral position switch is ON (N position)
(2 trip detection logic)
(a) Vehicle speed: 80 km/h (50 mph) or more
(b) Engine speed: 2,000 - 3,000 rpm
Short in park/neutral position switch circuit
Park/neutral position switch
ECM
HINT:
After confirming DTC P1780, use the TOYOTA hand-held tester to confirm the PNP switch signal from
the CURRENT DATA.
After confirming DTC P1780, in the case that the diagnostic trouble codes are erased by disconnecting
the battery terminals or EFI fuse, after operating the shift lever few times from P or N position to D posi-
tion, confirm the PNP switch signal using the CURRENT DATA of the TOYOTA hand-held tester. If
the PNP switch signal is not displayed on TOYOTA hand-held tester, the circuit of PNP switch signal
may be short.
DI3A1-04
R12149
DI4LP-02
FI6443
Short Pin
DLC1
R13006
DLC1
E
1
Tc
R01346
Normal Code
0.25 sec.
0.25 sec.
ON
OFF
ON
OFF0.5 sec.
Code 11 and 21
4 sec.1.5
sec.2.5 sec.
Code 11Code 21
2 sec.
0.5 sec.
- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM
DI-1 11
1996 TERCEL (RM440U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Check the indicator.
When the ignition switch is turned ON, check that the ABS
warning light goes on for 3 seconds.
HINT:
If the indicator check result is not normal, proceed to trouble-
shooting for the ABS warning light circuit (See page DI-138).
(b) Check the DTC.
(1) Turn the ignition switch ON.
(2) Disconnect the short pin from the DLC1.
(3) Using SST, connect terminals Tc and E
1 of the
DLC1.
SST 09843-18020
(4) Read the DTC from the ABS warning light on the
combination meter.
HINT:
If no code appears, inspect the diagnostic circuit or ABS
warning light circuit (See page DI-141 or DI-138).
As an example, the blinking patterns for normal code and
codes 11 and 21 are shown in the illustration.
(5) Code are explained in the code table on page
DI-1 15.
(6) After completing the check, disconnect terminals Tc
and E
1, and turn off the display.
If 2 or more malfunctions are indicated at the same time, the
lowest numbered DTC will be displayed 1st.