1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine P13486
CH0HX−01
P13762
Upward
P13487
29 mm
Socket
Wrench
P13597
SST (A)
SST (B)TurnTurn
P10834
SST (C)SST (B)
Insert CH−14
− CHARGING (3RZ−FE)GENERATOR
1996 TOYOTA T100 (RM449U)
REASSEMBLY
1. PLACE RECTIFIER END FRAME ON PULLEY
2. INSTALL ROTOR TO DRIVE END FRAME
3. INSTALL RECTIFIER END FRAME
Install the generator washer to the rectifier end frame.
NOTICE:
Be careful of the generator washer installation directon.
4. INSTALL RECTIFIER END FRAME
(a) Using a 29 mm socket wrench and press, slowly press in
the rectifier end frame.
(b) Install the 4 nuts.
Torque: 4.5 N·m (46 kgf·cm, 39 in.·lbf)
5. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820−63010
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(c) Check that SST (A) is secured to the pulley shaft.
(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).

Downloaded from www.Manualslib.com manuals search engine P04395
SST (C)
SST (A)
Turn
P13569
P13541
P13624
P13543
− CHARGING (3RZ−FE)GENERATOR
CH−15
1996 TOYOTA T100 (RM449U)
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110 N·m (1,125 kgf·cm, 81 ft·lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
6. INSTALL RECTIFIER HOLDER
(a) Install the 4 rubber insulators on the lead wires.
NOTICE:
Be careful of the rubber insulators installation direction.
(b) Install the rectifier with the 4 screws.
Torque: 2.0 N·m (20 kgf·cm, 18 in.·lbf)
7. INSTALL VOLTAGE REGULATOR AND BRUSH HOLD-
ER
(a) Install the brush holder cover to the brush holder.
NOTICE:
Be careful of the holder installation direction.
(b) Place the voltage regulator together with the brush holder
horizontally on the rectifier end frame.
(c) Install the 5 screws until there is a clearance of approx. 1
mm (0.04 in.) between the brush holder and voltage regu-
lator.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
(d) Fit the brush holder cover.
8. INSTALL REAR END COVER
(a) Install the end cover with the 3 nuts.
Torque: 4.5 N·m (46 kgf·cm, 40 in.·lbf)
(b) Install the terminal insulator with the nut.
Torque: 4.1 N·m (42 kgf·cm, 36 in.·lbf)

Downloaded from www.Manualslib.com manuals search engine CH0HY−01
P20342
Pivot Bolt
Adjusting Bolt
Lock Nut
P20342
Pivot Bolt
Lock Nut
CH−6
− CHARGING (5VZ−FE)GENERATOR
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCONNECT WIRING FROM GENERATOR
(a) Disconnect the connector from the generator.
(b) Remove the nut and disconnect the wire from the genera-
tor.
2. REMOVE GENERATOR DRIVE BELT
(a) Loosen the adjust lock nut, adjusting bolt and pivot bolt.
(b) Remove the drive belt.
3. REMOVE GENERATOR
(a) Remove the pivot bolt and adjusting lock nut.
(b) Remove the generator.
Torque:
Pivot bolt: 51.0 N·m (520kgf·cm, 38 ft·lbf)
Lock Nut: 18.5 N·m (185kgf·cm, 14 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine CH0HZ−01
P13397
P13398
P13396
P20344
CH0213
SST (A)SST (B)
− CHARGING (5VZ−FE)GENERATOR
CH−7
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE REAR END COVER
(a) Remove the nut and terminal insulator.
(b) Remove the 3 nuts and end cover.
2. REMOVE BRUSH HOLDER
(a) Remove the 2 screws, brush holder and cover.
(b) Remove the brush holder cover from the brush holder.
3. REMOVE VOLTAGE REGULATOR
Remove the 3 screws and voltage regulator.
4. REMOVE RECTIFIER HOLDER
(a) Remove the 4 screws and rectifier holder.
(b) Remove the 4 rubber insulators.
5. REMOVE PULLEY
(a) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820−63010
Torque:39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Check that SST (A) is secured to the rotor shaft.

Downloaded from www.Manualslib.com manuals search engine CH0827
P22368
SST
P22369
SST
CH1026
− CHARGING (5VZ−FE)GENERATOR
CH−11
1996 TOYOTA T100 (RM449U)
10. INSPECT FRONT BEARING
Check that the bearing is not rough or worn.
11. IF NECESSARY, REPLACE FRONT BEARING
(a) Remove the 4 screws and bearing retainer.
(b) Using SST and a press, press out the bearing.
SST 09950−60010 (09951−00260, 09952−06010)
(c) Using SST and a press, press in a new bearing.
SST 09950−60010 (09951−00500)
(d) Install the bearing retainer with the 4 screws.
Torque:2.6 N·m (27 kgf·cm, 23 in.·lbf)
12. INSPECT REAR BEARING
Check that the bearing is not rough or worn.

Downloaded from www.Manualslib.com manuals search engine CH02N−03
P13486
P13762
Upward
P13487
Wrench Socket
29 mm
P13597
SST (B)SST (A)
P10834
SST (B)
SST (C)Insert
− CHARGING (5VZ−FE)GENERATOR
CH−13
1996 TOYOTA T100 (RM449U)
REASSEMBLY
1. PLACE RECTIFIER END FRAME ON PULLEY
2. INSTALL ROTOR TO DRIVE END FRAME
3. INSTALL RECTIFIER END FRAME
(a) Install the generator washer to the rectifier end frame.
NOTICE:
Be careful of the generator washer installation direction.
(b) Using a 29 mm socket wrench and press, slowly press in
the rectifier end frame.
(c) Install the 4 nuts.
Torque:4.5 N·m (46 kgf·cm, 39 in.·lbf)
4. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820−63010
Torque:39 N·m (400 kgf·cm, 29 ft·lbf)
(c) Check that SST (A) is secured to the pulley shaft.
(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).

Downloaded from www.Manualslib.com manuals search engine P04395
SST (A)
SST (C)
Turn
P13569
P13541
B07119
Upward
Protrusion
P13542
CH−14
− CHARGING (5VZ−FE)GENERATOR
1996 TOYOTA T100 (RM449U)
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque:110 N·m (1,125 kgf·cm, 81 ft·lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
5. INSTALL RECTIFIER HOLDER
(a) Install the 4 rubber insulators on the lead wires.
NOTICE:
Be careful of the rubber insulators installation direction.
(b) Install the rectifier with the 4 screws.
Torque: 2.0 N·m (20 kgf·cm, 18 in.·lbf)
6. INSTALL BRUSH HOLDER AND VOLTAGE
REGULATOR
(a) Install the brush holder cover to the brush holder.
NOTICE:
Be careful of the holder installation direction.
(b) Place the voltage regulator together with the brush holder
horizontally on the rectifier end frame.

Downloaded from www.Manualslib.com manuals search engine P13543
B05826
Push
P13397
P13571
− CHARGING (5VZ−FE)GENERATOR
CH−15
1996 TOYOTA T100 (RM449U)
(c) Install the 5 screws until there is a clearance of approx. 1
mm (0.04 in.) between the brush holder and voltage regu-
lator.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
(d) Fit the brush holder cover.
7. INSTALL REAR END COVER
(a) Install the end cover with the 3 nuts.
Torque: 4.5 N·m (46 kgf·cm, 40 in.·lbf)
(b) Install the terminal insulator with the nut.
Torque:4.1 N·m (42 kgf·cm, 36 in.·lbf)
8. CHECK THAT ROTOR ROTATES SMOOTHLY