1996 TOYOTA T100 torque

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P20920
P21660
P21515
CO−6
− COOLING (5VZ−FE)WATER PUMP
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT WATER PUMP
(a) Visually check the air hole and water hole for coolant leak-
age.
If leakage is found, replace the water pump.
If engine coolant has leaked onto the timing belt, replace the
timing belt.
(b) Turn the pulley, and check that the water pump bearing
moves smoothly and quietly.
If necessary, replace the water pump.
2. INSPECT FLUID COUPLING
(a) Remove the 4 nuts and fan from the fluid coupling.
(b) Check that the fluid coupling is not damaged and that no
silicon oil leaks.
If necessary, replace the fluid coupling.
3. INSPECT FAN PULLEY BRACKET
(a) Check the turning smoothness of the fan pulley.
If necessary, replace the pulley bracket.
(b) Reinstall the fan to the fluid coupling with the 4 nuts.
Torque:5.4 N·m (75 kgf·cm, 48 in.·lbf)
4. INSPECT TIMING BELT
(See page EM−17)

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P20922
Seal Packing
− COOLING (5VZ−FE)WATER PUMP
CO−7
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL WATER PUMP
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water
pump and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
Thoroughly clean all components to remove all the
loose material.
Using a non−residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the water pump groove.
Seal packing:
Part No. 08826−00100 or equivalent
Install a nozzle that has been cut to a 2 − 3 mm (0.08
− 0.12 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the water pump with the 7 bolts.
Torque:20 N·m (200 kgf·cm, 14 ft·lbf)
2. w/ OIL COOLER:
CONNECT NO.2 OIL COOLER HOSE
3. INSTALL THERMOSTAT
(See page CO−11)
4. INSTALL TIMING BELT
(See page EM−19)

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S02352 Non−Reusable part: Specified torque
N·m(kgf·cm, ft·lbf)
20 (200, 14)Water Inlet
Thermostat
 Gasket
Wire Clamp
Lower Radiator Hose
CO−8
− COOLING (5VZ−FE)THERMOSTAT
1097 Author: Date:
1996 TOYOTA T100 (RM449U)
THERMOSTAT
COMPONENTS

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P20967Jiggle Valve
− COOLING (5VZ−FE)THERMOSTAT
CO−9
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT LOWER RADIATOR HOSE
3. REMOVE THERMOSTAT
(a) Remove the 3 nuts, water inlet and thermostat with gas-
ket from the water pump.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
(b) Remove the gasket from the thermostat.
HINT:
Use a new gasket.

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P20967Jiggle Valve
− COOLING (5VZ−FE)THERMOSTAT
CO−11
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL THERMOSTAT
(a) Place a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve downward.
(c) Install the water inlet with the 3 bolts.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
2. CONNECT LOWER RADIATOR HOSE
3. FILL WITH ENGINE COOLANT
4. START ENGINE AND CHECK FOR LEAKS

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P20524
P20523
CO−16
− COOLING (5VZ−FE)RADIATOR
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE RADIATOR GRILLE
(a) Remove the 4 screws, and clearance lights.
(b) Remove the 4 screws, 11 clips and radiator grille.
3. DISCONNECT UPPER RADIATOR HOSE
4. DISCONNECT RADIATOR RESERVOIR HOSE
5. DISCONNECT LOWER RADIATOR HOSE
6. REMOVE RADIATOR NO.2 FAN SHROUD
7. A/T:
DISCONNECT OIL COOLER HOSES
8. REMOVE RADIATOR
Remove the 4 bolts and radiator.
Torque:12 N·m (120 kgf·cm, 8.7 ft·lbf)
HINT:
Insert the tabs of the radiator support through the radiator ser-
vice holes.

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− LUBRICATION (3RZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque:25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Fill with fresh engine oil.
Oil capacity
Drain and refill
w/ Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
w/o Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
Dry fill
6.0 liters (6.3 US qts, 5.3 lmp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL

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P21633
: Specified torque
200 (2,650, 191)
N·m (kgf·cm, ft·lbf)
− LUBRICATION (3RZ−FE)OIL PUMP
LU−5
111 3 Author: Date:
1996 TOYOTA T100 (RM449U)
OIL PUMP
COMPONENTS