Page 1139 of 2062
Downloaded from www.Manualslib.com manuals search engine P00496
Adhesive
LU−2
− LUBRICATION (5VZ−FE)OIL AND FILTER
1122 Author: Date:
1996 TOYOTA T100 (RM449U)
9. INSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads.
Adhesive:
Part No. 08833−00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install the oil pressure switch.
SST 09816−30010
Torque:15 N·m (150 kgf·cm, 11 ft·lbf)
10. START ENGINE AND CHECK FOR LEAKS
Page 1147 of 2062
Downloaded from www.Manualslib.com manuals search engine LU037−03
P20933
Mark
P20970
LU−10
− LUBRICATION (5VZ−FE)OIL PUMP
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. REMOVE DRIVEN AND DRIVE ROTORS
(a) Remove the 8 screws and pump body cover.
Torque:10 N·m (105 kgf·cm, 8 ft·lbf)
(b) Remove the drive and driven rotors.
HINT:
Place the drive and driven rotor into pump body with the marks
facing the pump body cover side.
2. REMOVE RELIEF VALVE
(a) Unscrew the relief valve plug and gasket.
(b) Remove the spring and relief valve.
Page 1152 of 2062

Downloaded from www.Manualslib.com manuals search engine Z14383B A
B
BB
B
B
LU0609
Seal Packing
− LUBRICATION (5VZ−FE)OIL PUMP
LU−15
1996 TOYOTA T100 (RM449U)
(e) Install the oil pump with the 8 bolts, and ground strap.
Torque:
Bolt A: 20 N·m (200 kgf·cm, 15 ft·lbf)
Bolt B: 42 N·m (420 kgf·cm, 31 ft·lbf)
2. INSTALL CRANK SHAFT POSITION SENSOR
3. INSTALL OIL PAN BAFFLE PLATE
4. INSTALL OIL STRAINER
Place a new gasket and install the oil strainer.
Torque:7.5 N·m (76 kgf·cm, 66 in.·lbf)
5. CLEAN OIL PAN
Remove any old packing (FIPG) material and be careful not to
drop any oil on the contacting surfaces of the, oil pan, cylinder
block and sealing grooves.
Using a razor blade and gasket scraper, remove all
the remaining seal packing (FIPG) material from the
gasket surfaces.
Thoroughly clean all components to remove all the
loose material.
Clean both sealing surfaces with a non−residue sol-
vent.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
6. INSTALL OIL PAN
(a) Apply seal packing to the oil pan, as shown in the illustra-
tion.
Seal packing:
Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 3 − 4 mm (0.12
− 0.16 in.) opening.
HINT:
Avoid applying an excess amount to the surface.
If parts are not assembled within 5 minutes of apply-
ing the seal packing, the effectiveness of the seal
packing is lost and the seal packing must be re-
moved and reapplied.
Immediately remove the nozzle from the tube and
reinstall the cap after using the seal packing.
(b) Install the oil pan with the 4 nuts and 15 bolts.
Torque:7.6 N·m (78 kgf·cm, 67 in.·lbf)
7. INSTALL FLYWHEEL HOUSING UNDER AND COVER
DUST
8. INSTALL STIFFENER PLATE
9. CONNECT STARTER WIRE CLAMP
10. A/T:
INSTALL OIL COOLER TUBE AND CLAMP
11. INSTALL CRANKSHAFT TIMING PULLEY
(See page EM−19)
Page 1155 of 2062
Downloaded from www.Manualslib.com manuals search engine P20928
LU03D−03
LU−18
− LUBRICATION (5VZ−FE)OIL COOLER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. DISCONNECT OIL COOLER HOSES
Disconnect the No.1 and No.2 oil cooler hoses.
3. REMOVE OIL COOLER
Remove the bolt, relief valve, gaskets and oil cooler.
Torque:59 N·m (600 kgf·cm, 43 ft·lbf)
HINT:
Replace the O−ring with a new part.
Use a new gasket to the relief valve.
Page 1161 of 2062

Downloaded from www.Manualslib.com manuals search engine P04690
A01709
A01710
16 mm Plug Wrench
− IGNITION (3RZ−FE)IGNITION SYSTEM
IG−3
1143 Author: Date:
1996 TOYOTA T100 (RM449U)
(i) Using an ohmmeter, measure the resistance.
Maximum resistance: 25 kΩ per cord
If the resistance is greater than the maximum, check the termi-
nals.
If necessary, replace the high−tension cord.
(j) Connect the high−tension cords to the distributor cap. As-
semble the holder and grommet.
HINT:
Connect the high−tension cords to the distributor cap as shown
in the illustration.
NOTICE:
Check that the holder is correctly installed to the grommet
and distributor cap as shown in the illustration.
(k) Check that the lock claw of the holder is engaged by lightly
pulling the holder.
(l) Connect the high−tension cords to the spark plugs.
Secure the high−tension cords with the clamps as shown
in the illustration.
(m) Install the intake air connector.
(n) Install the air cleaner cap and MAF meter assembly.
3. INSPECT SPARK PLUGS
(a) Disconnect the high−tension cords from the spark plugs.
(b) Using a 16 mm plug wrench, remove the spark plug.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
Page 1162 of 2062

Downloaded from www.Manualslib.com manuals search engine IG0152
P03783
P03792
P04690
CORRECT
WRONG IG−4
− IGNITION (3RZ−FE)IGNITION SYSTEM
1144 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Using a spark plug cleaner or wire brush, clean the spark
plug.
(d) Check the spark plug for electrode wear, threads damage
and insulator damage.
If abnormal, replace the plugs.
Recommended spark plugs:
ND: K16R−U
NGK: BKR5EYA
(e) Carefully bend the outer electrode to obtain the correct
electrode gap.
Correct electrode gap: 0.8 mm (0.031 in.)
(f) Using a 16 mm plug wrench, install the spark plug.
Torque:
20 N·m (200 kgf·cm, 14 ft·lbf)
(g) Connect the high−tension cords to the spark plugs.
NOTICE:
Check that the holder is correctly installed to the grommet
and ignition coil as shown in the illustration.
(h) Check that the lock claw of the holder is engaged by lightly
pulling the holder.
4. INSPECT IGNITION COIL
NOTICE:
”Cold” and ”Hot” in these sentences express the tempera-
ture of the coils them selves.
”Cold” is from − 10 °C (14 °F) to 50 °C (104 °F) and ”Hot”
is from 50 °C (104 °F) to 100 °C (212 °F)
(a) Disconnect the distributor connctor.
(b) Remove the distributor cap.
(c) Remove the rotor.
(d) Remove the ignition coil dust cover.
Page 1170 of 2062

Downloaded from www.Manualslib.com manuals search engine IG0LB−01
IG−12
− IGNITION (3RZ−FE)DISTRIBUTOR
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. CHECK NO. 1 CYLINDER TO TDC/COMPORESSION
If necessary, remove the cylinder head cover, and check these
conditions:
Turn the crankshaft pulley clockwise and align its
groove with the timing mark ”0” of the oil pump cov-
er.
Verify that the timing marks with 1 and 2 dots are in
straight line on the cylinder head surface as shown
in the illustration.
If not, turn the crankshaft 1 revolition (360 °) and align the mark
as above.
2. INSTALL DISTRIBUTOR
(a) Install a new O−ring to the distributor.
HINT:
Always use a new O−ring when installing the distributor.
(b) Align the protrusion of the distributor housing with the
groove on the driven gear.
(c) Apply a light coat of engine oil on the O−ring.
(d) Install the distributor with the 2 bolts.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
3. INSTALL DISTRIBUTOR CAP
4. RECONECT HIGH−TENSION CORDS TO DISTRIBU-
TOR CAP
5. CONNECT DISTRIBUTOR CONNECTOR
6. CHECK IGNITION TIMING (See page EM−11)
Page 1171 of 2062
Downloaded from www.Manualslib.com manuals search engine Z11309BAA
IG03K−03
P14953
− IGNITION (3RZ−FE)CRANKSHAFT POSITION SENSOR
IG−13
1153 Author: Date:
1996 TOYOTA T100 (RM449U)
CRANKSHAFT POSITION SENSOR
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE GENERATOR
(See page CH−7)
3. REMOVE GENERATOR BRACKET
Remove the 3 bolts and bracket.
Torque:
Bolt A: 74.5 N·m (760 kgf·cm, 55 ft·lbf)
Bolt B: 18 N·m (180 kgf·cm, 13 ft·lbf)
4. DISCONNECT CRANKSHAFT POSITION SENSOR
CONNECTOR
5. REMOVE CRANKSHAFT POSITION SENSOR
(a) Remove the 2 bolts and crankshaft position sensor.
Torque: 8.5 N·m (85 kgf·cm, 74 in.·lbf)
(b) Remove the O−ring.
HINT:
At the time assembly, please refer to the following items.
Install the crankshaft position sensor with a new gasket.
Always use a new O−ring when installing the crankshaft
position sensor.
Apply a light coat of engine oil the O−ring.