1996 TOYOTA T100 engine

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Shape (Example)Removal/Installation
Clip RemoverPliers
Screwdriver
Scraper
BO0DT−02
− BODYCLIP
BO−1
1885 Author: Date:
1996 TOYOTA T100 (RM449U)
CLIP
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.

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Removal Installation Shape (Example)Removal/Installation
Removal Installation BO−2
− BODYCLIP
1886 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine BO0DU−02
− BODYSRS AIRBAG
BO−3
1887 Author: Date:
1996 TOYOTA T100 (RM449U)
SRS AIRBAG
PRECAUTION
The TOYOTA T100 is equipped with an SRS (Supplemental Restraint System) such as the driver airbag.
Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy
during servicing, possibly leading to a serious accident. Before servicing (including removal or installation
of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.

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H16111
Side Mounting Bracket
Bumper Arm
Front Bumper
Front Balance Panel
Turn Signal Light CushionSide Mounting BracketBumper Arm
Cushion
Turn Signal Light
61 (620,45)
61 (620,45)
N·m (kgf·cm,ft·lbf) : Specigied torque BO−4
− BODYFRONT BUMPER
1888 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT BUMPER
COMPONENTS

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Centering Bolt Standard Bolt
BO0DW−02
N12588
BO3211
BO2553
− BODYHOOD
BO−5
1889 Author: Date:
1996 TOYOTA T100 (RM449U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the standard bolt for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 14 N·m (145 kgf·cm, 10 ft·lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTIONS
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
Adjust the lock by loosening bolts.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)

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N12592
w/ Power door lock:
w/ Remote control
w/ Tweeter
w/ Power window:
w/ Tweeter speaker: Regulator HandleInner Weatherstrip Inside Handle BezelPull Handles Door Armrest Base Door Lock Striker
Rear Lower Frame
Window Regulator
Door HingeFront Lower FrameRear View Mirror Door Lock Remote Control
Door Lock
Snap Ring(Driver’s) Door Frame Moulding
Door LockOutside HandleDoor GlassDoor Glass Run
Door Belt Moulding
mirror:
speaker:
Cylinder
Link
Inside Handle
Armrest Panel
(Passenger’s)
Door TrimSpeaker
w/ Power window: Precoated part 
N·m (kgf·cm, ft·lbf) : Specified torque
5.9 (60, 52 in.·lbf)
25 (260, 19)
5.4 (55, 48 in.·lbf)
5.9 (60, 52 in.·lbf)

25 (260, 19)
5.4 (55, 48 in.·lbf)
BO−6
− BODYFRONT DOOR
1890 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT DOOR
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BO0DY−02
BO0020
N0590513 Clips
BO2455
Cotton
TapePanel
Cover
N09263
− BODYFRONT DOOR
BO−7
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. w/o Power window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
2. REMOVE INSIDE HANDLE BEZEL
Remove the screw and pull the inside handle bezel.
3. REMOVE POWER WINDOW SWITCH
4. REMOVE PULL HANDLE
5. REMOVE DOOR TRIM
6. REMOVE INSIDE HANDLE
7. w/ Tweeter speaker:
REMOVE SPEAKER AND TWEETER SPEAKER
8. REMOVE DOOR ARMREST BASE
9. REMOVE SERVICE HOLE COVER
HINT:
At the time of reassembly, please refer to the follwing item.
Bring out the links through the service hole cover.
10. REMOVE REAR VIEW MIRROR
11. REMOVE DOOR BELT MOULDING
12. REMOVE DOOR FRAME MOULDING
13. REMOVE DOOR GLASS RUN
14. REMOVE INNER WEATHERSTRIP
15. REMOVE DOOR GLASS
16. REMOVE WINDOW REGULATOR
(a) Remove the 5 bolts and regulator.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(b) Disconnect the connector.
HINT:
At the time of reassembly, please refer to the follwing item.
Apply MP grease to the window regulator rollers.

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BO−8
− BODYFRONT DOOR
1996 TOYOTA T100 (RM449U)
17. REMOVE DOOR LOCK
(a) Disconnect the 2 links to the door lock.
(b) Disconnect the 2 links to the outside handle and the door
lock cylinder.
(c) w/ Power door lock:
Disconnect the connector.
(d) Remove the 3 screws.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
HINT:
At the time of reassembly, please refer to the follwing items.
Apply adhesive to the 3 screws.
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
Apply MP grease to the sliding and rotating parts of the
door lock.
18. REMOVE FRONT LOWER FRAME
19. REMOVE OUTSIDE HANDLE
20. REMOVE REAR LOWER FRAME