1996 TOYOTA T100 charging

Downloaded from www.Manualslib.com manuals search engine PP3LT−01
PP−122
− PREPARATIONAIR CONDITIONING
171 Author: Date:
1996 TOYOTA T100 (RM449U)
AIR CONDITIONING
SST (Special Service Tools)
07110−58060Air Conditioner Service Tool Set
(07117−58060)Refrigerant Drain Service Valve
(07117−58070)T−Joint
(07117−58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117−58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117−78050)Refrigerant Charging Gauge
(07117−88060)Refrigerant Charging HoseDischarge (Red)
(07117−88070)Refrigerant Charging HoseSuction (Blue)
(07117−88080)Refrigerant Charging HoseUtility (Green)
07112−66040Magnetic Clutch Remover
07112−76060Magnetic Clutch Stopper
07116−38360Gas Leak Detector Assembly

Downloaded from www.Manualslib.com manuals search engine SS – SERVICE SPECIFICATIONS

STANDARD BOLT SS-1
MAINTENANCE SS-3
ENGINE MECHANICAL (3RZ-FE) SS-4
ENGINE MECHANICAL (5VZ-FE) SS-9
EMISSION CONTROL (3RZ-FE) SS-14
EMISSION CONTROL (5VZ-FE) SS-16
MFI (3RZ-FE) SS-17
SFI (5VZ-FE) SS-19
COOLING (3RZ-FE) SS-21
COOLING (5VZ-FE) SS-23
LUBRICATION (3RZ-FE) SS-25
LUBRICATION (5VZ-FE) SS-27
IGNITION (3RZ-FE) SS-29
IGNITION (5VZ-FE) SS-31
STARTING (3RZ-FE) SS-33
STARTING (5VZ-FE) SS-35
CHARGING (3RZ-FE) SS-37
CHARGING (5VZ-FE) SS-39
CLUTCH SS-41
MANUAL TRANSMISSION (R150,
R150F) SS-43
MANUAL TRANSMISSION (W59) SS-46
AUTOMATIC TRANSMISSION SS-49
TRANSFER SS-53
PROPELLER SHAFT SS-56
SUSPENSION AND AXLE SS-58
BRAKE SS-69
STEERING SS-71
SUPPLEMENTAL RESTRAINT SYSTEM SS-75
BODY ELECTRICAL SS-77
BODY SS-80
AIR CONDITIONING SS-82

Downloaded from www.Manualslib.com manuals search engine SS09G−02
− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
SS−37
211 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (3RZ−FE)
SERVICE DATA
BatteryStandard voltage at 20°C (68°F)12.5 −12.9 V
Drive belt
Tension
New belt
Used belt
175 ± 51 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V − 60 A
2.8 − 3.0 Ω
14.2 mm − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage at 25 °C (77 °F)
at 115 °C (239 °F)14.0 − 15.0 V
13.5 − 14.3 V

Downloaded from www.Manualslib.com manuals search engine SS09H−02
SS−38
− SERVICE SPECIFICATIONSCHARGING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Drive end frame x Rectifier end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier holder x Coil lead on rectifier end frame2.02017 in.·lbf
Rear end cover x Rectifier holder4.54640 in.·lbf
Terminal insulator x Rectifier holder4.141.536 in.·lbf
Pivot bolt (For generator) Generator x Generator bracket5960043
Lock bolt (For generator) Generator x Adjusting bar2930021
Bearing retainer x Drive end frame2.62723 in.·lbf
Voltage regulator and brush holder x Rectifier end frame2.02017 in.·lbf

Downloaded from www.Manualslib.com manuals search engine SS01A−12
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
SS−39
213 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (5VZ−FE)
SERVICE DATA
BatteryVoltage at 20 °C (68 °F)12.7 − 12.9 V
Drive beltTension
New belt 3RZ−FE
5VZ−FE
used belt 3RZ−FE
5VZ−FE
175 ± 5 lbf
160 ± 20 lbf
115 ± 20 lbf
100 ± 20 lbf
GeneratorRated output
Rotor coil resistance
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V − 60 A
2.8 − 3.0 Ω
14.2 mm − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage at 25 °C (77 °F)
at 115 °C (239 °F)14.0 − 15.0 V
13.5 − 14.3 V

Downloaded from www.Manualslib.com manuals search engine SS01B−09
SS−40
− SERVICE SPECIFICATIONSCHARGING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier holder x Coil lead on rectifier end frame2.02017 in.·lbf
Voltage regulator and brush holder x Rectifier end frame2.02017 in.·lbf
Rear end cover x Rectifier holder4.54640 in.·lbf
Terminal insulator x Rectifier holder4.141.536 in.·lbf
Generator x Generator bracket (3RZ−FE)5960043
Generator x Adjusting bar (3RZ−FE)2930021
Generator x Generator bracket (5VZ−FE)5152038
Generator x Adjusting bar (5VZ−FE)18.518514

Downloaded from www.Manualslib.com manuals search engine BE6653R15782F00460
ON
GND
IG1 (−)
GND(+)
BE6653
R15783F00004
LOCK
GND
GND
(+) (−)
DI−348
− DIAGNOSTICSANTI−LOCK BRAKE SYSTEM
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check battery positive voltage.
OK:
Voltage: 10 − 14 V
NG Check and repair charging system.
OK
2 Check voltage between terminals IG1 and GND of ABS ECU connector.
PREPARATION:
Remove the ABS ECU with the connectors still connected.
CHECK:
(a) Turn the ignition switch ON.
(b) Measure voltage between terminals IG1 and GND of ABS
ECU connector.
OK:
Voltage: 10 − 14 V
OK Check and replace ABS ECU.
NG
3 Check continuity between terminals GND of ABS ECU connector and body
ground.
CHECK:
Measure resistance between terminals GND of ABS ECU con-
nector and body ground.
OK:
Resistance: 1 Ω or less
NG Repair or replace harness or connector.
OK

Downloaded from www.Manualslib.com manuals search engine H18114
Center Airbag
Sensor Assembly ON
ACC
IG2
(−)
(+)
DI−394
− DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TOYOTA T100 (RM449U)
DTC 31 Center Airbag Sensor Assembly Malfunction
CIRCUIT DESCRIPTION
The center airbag sensor assembly consists of a center airbag sensor, safing sensor, drive circuit, diagnosis
circuit and ignition control, etc.
It receives signals from the airbag sensors, judges whether or not the SRS must be activated, and diagnosis
system malfunction.
DTC 31 is recorded when occurrence of a malfunction in the center airbag sensor assembly is detected.
DTC No.DTC Detecting ConditionTrouble Area
31Center airbag sensor assembly malfunctionCenter airbag sensor assembly
INSPECTION PROCEDURE
HINT:
When a malfunction code other than code 31 is displayed at the same time, first repair the malfunction indi-
cated by the malfunction code other than code 31.
1 Preparation (See step 1 on page DI−396)
2 Check voltage at IG2 and ACC of center airbag sensor assembly.
PREPARATION:
(a) Disconnect center airbag sensor assembly connector.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals IG2 and ACC of center air-
bag sensor assembly and body ground.
OK:
Voltage: Below 16 V
NG Check battery and charging system.
(3RZ−FE: See page CH−2)
(5VZ−FE: See page CH−1)
OK
DI0XW−02