1996 TOYOTA T100 torque

Downloaded from www.Manualslib.com manuals search engine P14986A03762
P15097A03763
P14954A03764
− ENGINE MECHANICAL (3RZ−FE)TIMING CHAIN
EM−23
1996 TOYOTA T100 (RM449U)
(d) Install the 2 timing chain cover mounting bolts.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(e) Install the 2 No.1 water bypass pipe mounting nuts.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the pulley,
and slide on the pulley.
(b) Using SST, install and torque the pulley bolt.
SST 09213−54015, 09330−00021
Torque: 260 N·m (2,650 kgf·cm, 193 ft·lbf)
(c) w/ A/C:
Install the No.3 and No.2 crankshaft pulleies with the 4
bolts.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
9. INSTALL OIL STRAINER
Install a new gasket and oil strainer with the 2 bolts and 2 nuts.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine P14989A03765
P14953
Z11309BA
A EM−24
− ENGINE MECHANICAL (3RZ−FE)TIMING CHAIN
1996 TOYOTA T100 (RM449U)
10. INSTALL OIL PAN
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surface of the oil pan.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non−residue solvent, clean both sealing
surfaces.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
(b) Apply seal packing to the oil pan as shown in the illustra-
tion.
Seal packing:
Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 2 − 3 mm (0.08
− 0.12 in.)opening or 3 − 4 mm (0.012 − 0.016 in.)
opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the oil pan with the 16 bolts and 2 nuts.
Torque: 12.5 N·m (130 kgf·cm, 9 ft·lbf)
11. INSTALL CRANKSHAFT POSITION SENSOR
(a) Install a new O−ring.
(b) Install the crankshaft position sensor with the 2 bolts.
Torque: 8.5 N·m (85 kgf·cm, 74 in.·lbf)
12. I N S TA L L G E N E R ATO R , A D J U S T I N G B A R A N D
BRACKET
(a) Install the bracket with the 3 bolts.
Torque:
Bolt A: 74.5 N·m (760 kgf·cm, 55 ft·lbf)
Bolt B: 18 N·m (185 kgf·cm, 13 ft·lbf)
(b) Install the adjusting bar with the bolt.
Torque: 63.5 N·m (650 kgf·cm, 47 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine P14907A03766
P14935
P14842
Adjusting Bolt
Lock Bolt
Pivot Bolt
− ENGINE MECHANICAL (3RZ−FE)TIMING CHAIN
EM−25
1996 TOYOTA T100 (RM449U)
(c) Install the generator with the pivot bolt and lock bolt.
13. w/ A/C:
INSTALL A/C COMPRESSOR AND BRACKET
(a) Install the A/C compressor bracket with the 4 bolts.
Torque: 44 N·m (440 kgf·cm, 32 ft·lbf)
(b) Install the A/C compressor with the 4 bolts.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
14. INSTALL WATER PUMP PULLEY, FAN SHROUD, FAN
WITH FLUID COUPLING AND DRIVE BELT
(a) Place the fan with fluid coupling, water pump pulley and
fan shroud in position.
(b) Temporarily install the water pump pulley mounting nuts.
(c) Install the No.1 fan shroud with the 4 bolts.
(d) Install the No.2 fan shroud with the 2 clips.
(e) Install the drive belts with the adjusting bolt and pivot bolt.
(f) Stretch the belt tight and tighten the 4 water pump pulley
mounting nuts.
Torque: 21 N·m (210 kgf·cm, 16 ft·lbf)
(g) Adjust the drive belts.
15. w/ A/C:
INSTALL A/C COMPRESSOR DRIVE BELT
Install and adjust the drive belt (See page CH−2).
16. INSTALL ENGINE UNDER COVER
Install the engine under cover with the bolts.
17. INSTALL CYLINDER HEAD (See page EM−50)
18. START ENGINE AND CHECK FOR LEAKS

Downloaded from www.Manualslib.com manuals search engine EM075−02
21 (210, 15)
29 (300, 22)
29 (300, 22)
29 (300, 22)
49 (500, 36)
: Specified torqueN·m (kgf·cm, ft·lbf)
29 (300, 22)
EM−26
− ENGINE MECHANICAL (3RZ−FE)CYLINDER HEAD
741 Author: Date:
1996 TOYOTA T100 (RM449U)
CYLINDER HEAD
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine x 10
See page EM−50
46 (465, 34)
21 (210,15)
1st 39 (400, 29)
2nd Turn 90°
3rd Turn 90°
N·m (kgf·cm, ft·lbf):Specified torque
− ENGINE MECHANICAL (3RZ−FE)CYLINDER HEAD
EM−27
742 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine P03976
P03977
EM3322
Free Distance
P14668
Plastigage
P14665
EM−44
− ENGINE MECHANICAL (3RZ−FE)CYLINDER HEAD
1996 TOYOTA T100 (RM449U)
15. INSPECT CAM LOBES
Using a micrometer, measure the cam lobe height.
Standard cam lobe height:
Intake
45.31 − 45.41 mm (1.7839 − 1.7878 in.)
Exhaust
45.06 − 45.16 mm (1.7740 − 1.7779 in.)
If the cam lobe height is less than standard allowable, replace
the camshaft.
16. INSPECT CAMSHAFT JOURNALS
Using a micrometer, measure the journal diameter.
Journal diameter:
26.959 − 26.975 mm (1.0614 − 1.0620 in.)
If the journal diameter is not as specified, check the oil clear-
ance.
17. INSPECT CAMSHAFT BEARING
Check the bearings for flaking and scoring.
If the bearings are damaged, replace the bearing caps and cyl-
inder head as a set.
18. INSPECT CAMSHAFT GEAR SPRING
Using a vernier caliper, measure the free distance between the
spring ends.
Free distance:
22.5 − 22.9 mm (0.886 − 0.902 in.)
If the free distance is not as specified, replace the gear spring.
19. INSPECT CAMSHAFT JOURNAL OIL CLEARANCE
(a) Clean the bearing caps and camshaft journals.
(b) Place the camshafts on the cylinder head.
(c) Lay a strip of Plastigage across each of the camshaft jour-
nals.
(d) Install the bearing caps (See page EM−50).
Torque: 15.5 N·m (160 kgf·cm, 12 ft·lbf)
NOTICE:
Do not turn the camshaft.
(e) Remove the bearing caps.
(f) Measure the Plastigage at its widest point.
Standard oil clearance:
0.025 − 0.062 mm (0.0010 − 0.0024 in.)
Maximum oil clearance:
0.08 mm (0.0031 in.)
If the oil clearance is greater than maximum, replace the cam-
shaft. If necessary, replace the bearing caps and cylinder head
as a set.
(g) Completely remove the Plastigage.

Downloaded from www.Manualslib.com manuals search engine P14680
Z10935
EM1OL−01
Z15489
90°
90°
Front
Painted Mark
P14709
EM−50
− ENGINE MECHANICAL (3RZ−FE)CYLINDER HEAD
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. PLACE CYLINDER HEAD ON CYLINDER BLOCK
(a) Apply seal packing to the 2 locations as shown.
Seal packing:
Part No. 08826−00080 or equivalent
NOTICE:
Do not apply too much seal packing.
(b) Place a new cylinder head gasket in position on the cylin-
der block.
NOTICE:
Be careful of the installation direction.
(c) Place the cylinder head in position on the cylinder head
gasket.
2. INSTALL CYLINDER HEAD BOLTS
HINT:
The cylinder head bolts are tightened in 3 progressive
steps (steps (b) and (d)).
If any cylinder head bolt is broken or deformed, replace
it.
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Install and uniformly tighten the 10 cylinder head bolts
and plate washers in several passes, in the sequence
shown.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
If any of the cylinder head bolts does not meet the torque speci-
fication, replace the cylinder head bolt.
(c) Mark the front of the cylinder head bolt head with paint.
(d) Retighten the cylinder head bolts by 90° in the numerical
order shown.
(e) Retighten the cylinder head bolts by an additional 90°.
(f) Check that the painted mark is now facing rearward.
(g) Install and torque the 2 mounting bolts.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine P14672
Straight Pin
P14711
P15749
7
3
1
5
98
4
2
6
10
P14699
Straight Pin
Aligh (Dot Mark)
P14701
EM−52
− ENGINE MECHANICAL (3RZ−FE)CYLINDER HEAD
1996 TOYOTA T100 (RM449U)
(a) Install intake camshaft.
(1) Apply MP grease to the thrust portion of the intake
camshaft.
(2) Place the intake camshaft with knock pin facing up-
ward of camshaft angle on the cylinder head.
(3) Install the bearing caps in their proper locations.
(4) Apply a light coat of engine oil on the threads and
under the heads of the bearing cap bolts.
(5) Install and uniformly tighten the 10 bearing cap
bolts in the sequence shown.
Torque: 15.5 N·m (160 kgf·cm, 12 ft·lbf)
(b) Install exhaust camshaft.
(1) Apply MP grease to the thrust portion of the exhaust
camshaft.
(2) Engage the exhaust camshaft gear to the intake
camshaft gear by matching the timing marks (1 and
2 dots) on each gear.
NOTICE:
There are also timing marks (for TDC) on each gear as
shown in the illustration. Do not use these marks.
(3) Roll down the exhaust camshaft onto the bearing
journals while engaging gears with each other.
(4) Install the bearing caps in their proper locations.