Page 1128 of 2062
Downloaded from www.Manualslib.com manuals search engine LU−4
− LUBRICATION (3RZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque:25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Fill with fresh engine oil.
Oil capacity
Drain and refill
w/ Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
w/o Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
Dry fill
6.0 liters (6.3 US qts, 5.3 lmp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL
Page 1133 of 2062

Downloaded from www.Manualslib.com manuals search engine LU02Y−02
P14867
P14873
P14872
P14874
− LUBRICATION (3RZ−FE)OIL PUMP
LU−9
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT RELIEF VALVE
Coat the valve with engine oil and check that it falls smoothly
into the valve hole by its own weight.
If it does not, replace the relief valve. If necessary, replace the
oil pump assembly.
2. INSPECT ROTOR BODY CLEARANCE
Using a thickness gauge, measure the clearance between the
driven rotor and body.
Standard body clearance:
0.100 − 0.175 mm (0.0039 − 0.0069 in.)
Maximum body clearance:
0.30 mm (0.0118 in.)
If the body clearance is greater than maximum, replace the ro-
tors as a set. If necessary, replace the oil pump assembly.
3. INSPECT ROTOR SIDE CLEARANCE
Using a thickness gauge and precision straight edge, measure
the clearance between the rotors and precision straight edge.
Standard side clearance:
0.030 − 0.090 mm (0.0012 − 0.0035 in.)
Maximum side clearance:
0.15 mm (0.0059 in.)
If the side clearance is greater than maximum, replace the ro-
tors as a set. If necessary, replace the oil pump assembly.
4. INSPECT ROTOR TIP CLEARANCE
Using a thickness gauge, measure the clearance between the
drive and driven rotor tips.
Standard tip clearance:
0.110 − 0.240 mm (0.0043 − 0.0094 in.)
Maximum tip clearance:
0.25 mm (0.0098 in.)
If the tip clearance is greater than maximum, replace the rotors
as a set.
Page 1138 of 2062

Downloaded from www.Manualslib.com manuals search engine LU0817
Recommended Viscosity (SAE):
10W−30
5W−30 PREFERRED
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
LU033−04
P20966SST
P20969
Oil Pressure Gauge
− LUBRICATION (5VZ−FE)OIL AND FILTER
LU−1
1121 Author: Date:
1996 TOYOTA T100 (RM449U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If oil quality is visibly poor, replace it.
Oil grade:
API grade SH Energy−Conserving II or ILSAC multi-
grade engine oil.
SAE 5W−30 is the bset choise for your vehicle, for
good fuel economy, and good starting in cold
weather.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ”L” and ”F” marks on the dip-
stick.
3. CHECK OIL LEVEL
The oil level should be between the ”L” and ”F” marks on the lev-
el gauge. If low, check for leakage and add oil up to the ”F” mark.
If low, check for leakage and add oil up to the ”F” mark.
When inserting the oil dipstick, insert the curved tip of the
dipstick facing the same direction as the curve of the
guide.If the dipstick gets caught while inserting it, do not
force it in. Reconfirm the direction of the dipstick.
4. REMOVE OIL PRESSURE SWITCH
Using SST, remove the oil pressure switch.
SST 09816−30010
5. INSTALL OIL PRESSURE GAUGE
6. START ENGINE
Start the engine and warm it up to normal operating tempera-
ture.
7. CHECK OIL PRESSURE
Oil pressure:
At idle speed
29 kPa (0.3 kgf/cm
2, 4.3 psi) or more
At 3,000 rpm
245 − 520 kPa (2.5 − 5.3 kgf/cm
2, 36 − 75 psi)
8. REMOVE OIL PRESSURE GAUGE
Page 1139 of 2062
Downloaded from www.Manualslib.com manuals search engine P00496
Adhesive
LU−2
− LUBRICATION (5VZ−FE)OIL AND FILTER
1122 Author: Date:
1996 TOYOTA T100 (RM449U)
9. INSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads.
Adhesive:
Part No. 08833−00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install the oil pressure switch.
SST 09816−30010
Torque:15 N·m (150 kgf·cm, 11 ft·lbf)
10. START ENGINE AND CHECK FOR LEAKS
Page 1141 of 2062
Downloaded from www.Manualslib.com manuals search engine LU−4
− LUBRICATION (5VZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. FILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
(b) Fill the engine with new oil.
Oil capacity
ItemCapacity
liters (US qts, lmp. qts)
Drain and refill
w/ Oil filter change 2WD
4WD
w/o Oil filter change 2WD
4WD
Dry fill 2WD
4WD
5.2 (5.5, 4.6)
4.7 (5.0, 4.1)
4.9 (5.2, 4.3)
4.4 (4.7, 3.9)
5.9 (6.2, 5.2)
5.5 (5.8, 4.8)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE LEVEL
Page 1148 of 2062

Downloaded from www.Manualslib.com manuals search engine LU038−01
P20968
Relief Valve
P20934
P20935
P20936
− LUBRICATION (5VZ−FE)OIL PUMP
LU−11
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT RELIEF VALVE
Coat the valve with engine oil and check that it falls smoothly
into the valve hole by its own weight.
If the valve does not fall smoothly, replace the valve. If neces-
sary, replace the oil pump assembly.
2. INSPECT ROTOR BODY CIEARANCE
Using a thickness gauge, measure the clearance between the
driven rotor and pump body.
Standard body clearance:
0.10 − 0.18 mm (0.0039 − 0.0069 in.)
Maximum body clearance:
0.30 mm (0.0118 in.)
If the body clearance is greater than maximum, replace the ro-
tors as a set. If necessary, replace the oil pump assembly.
3. INSPECT ROTOR TIP CLEARANCE
Using a thickness gauge, measure the clearance between the
drive and driven rotor tips.
Standard tip clearance:
0.11 − 0.24 mm (0.0043 − 0.0094 in.)
Maximum tip clearance:
0.35 mm (0.0138 in.)
If the tip clearance is greater than maximum, replace the rotors
as a set.
4. INSPECT ROTOR SIDE CLEARANCE
Using a thickness gauge and precision straight edge, measure
the clearance between the rotors and precision straight edge.
Standard side clearance:
0.03 − 0.09 mm (0.0012 − 0.0035 in.)
Maximum side clearance:
0.15 mm (0.0059 in.)
If the side clearance is greater than maximum, replace the ro-
tors as a set. If necessary, replace the oil pump assembly.
Page 1153 of 2062
Downloaded from www.Manualslib.com manuals search engine LU−16
− LUBRICATION (5VZ−FE)OIL PUMP
1996 TOYOTA T100 (RM449U)
12. 4WD:
INSTALL FRONT DIFFERENTIAL
(See page SA−68)
13. FILL WITH ENGINE OIL
14. START ENGINE AND CHECK FOR LEAKS
15. INSTALL ENGINE UNDER COVER
16. RECHECK ENGINE OIL LEVEL
Page 1156 of 2062
Downloaded from www.Manualslib.com manuals search engine LU03E−03
− LUBRICATION (5VZ−FE)OIL COOLER
LU−19
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT OIL COOLER
Check the oil cooler for damage or clogging.
If necessary, replace the oil cooler.