Page 974 of 2062

Downloaded from www.Manualslib.com manuals search engine SF0AJ−03
P15055
P15059
MF−10
− MFI (3RZ−FE)FUEL PUMP
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between the ter-
minals.
Resistance: 0.2 − 3.0 Ω at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump and/
or set plate.
2. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 1 of
the connector, and the negative (−) lead to terminal 2. Check
that the fuel pump operates.
NOTICE:
These tests must be done quickly (within 10 seconds) to
prevent the coil from burning out. Keep the fuel pump as far
away from the battery as possible. Always do the switching
at the battery side.
If operation is not as specified, replace the fuel pump and/or
plate.
3. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
(a) Disconnect the fuel pump connector.
(b) Pull off the lower side of the fuel pump from the pump
bracket.
(c) Disconnect the fuel hose from the fuel pump, and remove
the fuel pump.
(d) Remove the rubber cushion from the fuel pump.
4. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.
Page 995 of 2062

Downloaded from www.Manualslib.com manuals search engine SF0B5−02
P16016
P15974
− MFI (3RZ−FE)IDLE AIR CONTROL (IAC) VALVE
MF−31
983 Author: Date:
1996 TOYOTA T100 (RM449U)
IDLE AIR CONTROL (IAC) VALVE
ON−VEHICLE INSPECTION
1. INSPECT IAC VALVE OPERATION
(a) Initial conditions:
Engine at normal operating temperature
Idle speed set correctly
Transmission in neutral range
(b) Using SST, connect terminals TE1 and E1 of the
DLC1.
SST 09843−18020
(c) After engine rpm are kept at 1,000 − 1,500 rpm for 5 se-
conds, check that they return to idle speed.
If the rpm operation is not as specified, check the IAC valve, wir-
ing and ECU.
(d) Remove SST.
SST 09843−18020
2. INSPECT IAC VALVE RESISTANCE
NOTICE:
”Cold” and ”Hot” in the following sentences express the
temperature of the coils themselves. ”Cold” is from −10°C
(14°F) to 50°C (122°F) and ”Hot” is from 50°C (122°F) to
100°C (212°F).
(a) Disconnect the IAC valve connector.
(b) Using an ohmmeter, measure the resistance between ter-
minal +B and other terminals (RSC, RSO).
Resistance:
Cold: 21.5 − 28.5Ω
Hot: 17.0 − 24.5Ω
If resistance is not as specified, replace the IAC valve.
(c) Reconnect the IAC valve connector.
Page 1020 of 2062

Downloaded from www.Manualslib.com manuals search engine SF1QM−01
− SFI (5VZ−FE)SFI SYSTEM
SF−1
1007 Author: Date:
1996 TOYOTA T100 (RM449U)
SFI SYSTEM
PRECAUTION
1. BEFORE WORKING ON FUEL SYSTEM, DISCON-
NECT NEGATIVE (−) TERMINAL CABLE FROM BAT-
TERY
HINT:
Any diagnostic trouble code retained by the computer will be
erased when the negative (−) terminal cable is removed from
the battery.
Therefore, if necessary, read the diagnosis before removing the
negative (−) terminal cable from the battery.
2. DO NOT SMOKE OR WORK NEAR AN OPEN FLAME
WHEN WORKING ON FUEL SYSTEM
3. KEEP GASOLINE AWAY FROM RUBBER OR LEATH-
ER PARTS
4. MAINTENANCE PRECAUTIONS
(a) In the event of engine misfire, these precautions should
be taken.
(1) Check proper connection to battery terminals, etc.
(2) After repair work, check that the ignition coil termi-
nals and all other ignition system lines are recon-
nected securely.
(3) When cleaning the engine compartment, be espe-
cially careful to protect the electrical system from
water.
(b) Precautions when the handling heated oxygen sensors.
(1) Do not allow the oxygen sensor to drop or hit
against an object.
(2) Do not allow the sensor to come into contact with
water.
If Vehicle is Equipped with Mobile Radio System (ham, cb, etc.)
If the vehicle is equipped with a mobile communication system,
refer to the precaution in the IN section.
5. AIR INDUCTION SYSTEM
(a) Separation of the engine oil dipstick, oil filler cap, PCV
hose, etc. may cause the engine to run out of tune.
(b) Disconnection, looseness or cracks in the parts of the air
induction system between the throttle body and cylinder
head will allow air suction and cause the engine to run out
of tune.
Page 1023 of 2062

Downloaded from www.Manualslib.com manuals search engine B00566
GrommetDelivery PipeCORRECT
WRONG
New O−Ring
Injector
B00567
Delivery Pipe
O−Ring
Grommet
O−Ring Grommet
Spacer
FI7231
TOYOTA Hand−Held Tester
DLC3
P21058
SF−4
− SFI (5VZ−FE)SFI SYSTEM
1010 Author: Date:
1996 TOYOTA T100 (RM449U)
(c) Observe these precautions when removing and installing
the injectors.
(1) Never reuse the O−ring.
(2) When placing a new O−ring on the injector, take
care not to damage it in any way.
(3) Coat a new O−ring with spindle oil or gasoline be-
fore installing−never use engine, gear or brake oil.
(d) Install the injector to the delivery pipe and intake manifold
as shown in the illustration.
(e) Check that there are no fuel leaks after doing mainte-
nance anywhere on the fuel system.
(1) Connect the TOYOTA hand−held tester to the
DLC3.
(2) Turn the ignition switch ON and push the TOYOTA
hand−held tester main switch ON.
NOTICE:
Do not start the engine.
(3) Select the active test mode on the TOYOTA hand−
held tester.
(4) Please refer to the TOYOTA hand−held tester oper-
ator ’s manual for further details.
(5) If you have no TOYOTA hand−held tester, connect
the positive (+) and negative (−) leads from the bat-
tery to the fuel pump connector.
(See page SF−10)
(6) Pinch the fuel return hose.
The pressure in the high pressure line will rise to
approx. 400 kPa (4 kgf/cm
2, 57 psi). In this state,
check to see that there are no leaks from any part
of the fuel system.
NOTICE:
Always pinch the hose. Avoid bending as it may cause the
hose to crack.
(7) Turn the ignition switch to LOCK.
(8) Disconnect the TOYOTA hand−held tester from the
DLC3.
Page 1030 of 2062
Downloaded from www.Manualslib.com manuals search engine SF0BX−03
− SFI (5VZ−FE)FUEL PUMP
SF−11
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between the ter-
minals.
Resistance: 0.2 − 3.0 Ω at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump and/
or set plate.
2. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 1 of
the connector, and the negative (−) lead to terminal 2. Check
that the fuel pump operates.
NOTICE:
These tests must be done quickly (within 10 seconds) to
prevent the coil from burning out.Keep the fuel pump as far
away from the battery as possible.Always do switching at
the battery side.
If operation is not as specified, replace the fuel pump and/or
plate.
Page 1042 of 2062

Downloaded from www.Manualslib.com manuals search engine SF0C6−03
P10889
New Grommet
New O−Ring
New GrommetNew O−Ring
P21185
Push
Turn
Connector
P21208
P21216
RotateOutward
P21207
− SFI (5VZ−FE)INJECTOR
SF−23
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. TEMPORARILY INSTALL INJECTORS AND
DELIVERY PIPES
(a) Install 2 new grommets to each injector.
(b) Apply a light coat of spindle oil or gasoline to 2 new O−
rings and install them to each injector.
(c) While turning the injector clockwise and counterclock-
wise, push it to the delivery pipes. Install the 6 injectors.
(d) Position the injector connector outward.
(e) Place the 4 spacers in position on the intake manifold.
(f) Place the delivery pipes with the 6 injectors in position on
the intake manifold.
(g) Temporarily install the 4 bolts holding the delivery pipes
to the intake manifold.
(h) Check that the injectors rotate smoothly.
HINT:
If injectors do not rotate smoothly, the probable cause is incor-
rect installation of O−rings. Replace the O−rings.
(i) Position the injector connector outward.
2. CONNECT INJECTOR CONNECTORS
3. INSTALL FUEL PIPE AND TIGHTENING
DELIVERY PIPE HOLDING BOLTS
(a) Install the fuel pipe with 4 new gaskets and the 2 union
bolts.
Torque: 34.3 N·m (350 kgf·cm, 25 ft·lbf)
(b) Tighten the 4 bolts holding the delivery pipes to the intake
manifold.
Torque: 13 N·m (130 kgf·cm, 10 ft·lbf)
Page 1058 of 2062

Downloaded from www.Manualslib.com manuals search engine SF0CI−03
P19970
SST
TE1 E1DLC1
DLC1
P21126
Ohmmeter RSC
+B
RSOIAC Valve
− SFI (5VZ−FE)IDLE AIR CONTROL (IAC) VALVE
SF−39
1045 Author: Date:
1996 TOYOTA T100 (RM449U)
IDLE AIR CONTROL (IAC) VALVE
ON−VEHICLE INSPECTION
1. INSPECT IAC VALVE OPERATION
(a) Initial conditions:
Engine at normal operating temperature
Idle speed check correctly
Transmission in neutral position
A/C switch OFF
(b) Using SST, connect terminals TE1 and E1 of the
DLC1.
SST 09843−18020
(c) After engine speed is kept at approx. 1,000 rpm for 5 se-
conds, check that it returns to idle speed.
If the engine speed operation is not as specified, check the IAC
valve, wiring and ECM.
(d) Remove the SST from the DLC1.
SST 09843−18020
2. INSPECT IAC VALVE RESISTANCE
NOTICE:
”Cold” and ”Hot” in the following sentences express the
temperature of the coils themselves. ”Cold” is from −10°C
(14°F) to 50°C (122°F) and ”Hot” is from 50°C (122°F) to
100°C (212°F).
(a) Disconnect the IAC valve connector.
(b) Using an ohmmeter, measure the resistance between ter-
minal +B and other terminals (RSC, RSO).
Resistance:
Cold: 17.0 − 24.5 Ω
Hot: 21.5 − 28.5 Ω
If resistance is not as specified, replace the IAC valve.
(c) Reconnect the IAC valve connector.
3. INSPECT AIR ASSIST SYSTEM
(a) Initial conditions:
Engine at normal operating temperature
Idle speed check correctly
Transmission in neutral position
A/C switch OFF
Page 1076 of 2062

Downloaded from www.Manualslib.com manuals search engine SF0CV−04
P21182
SSTKnock Sensor 1
Knock Sensor 2
P01630
Ohmmeter
− SFI (5VZ−FE)KNOCK SENSOR
SF−57
1996 TOYOTA T100 (RM449U)
INSPECTION
1. DRAIN ENGINE COOLANT
2. REMOVE AIR CLEANER HOSE
3. REMOVE INTAKE AIR CONNECTOR (See page
EM−30)
4. REMOVE HIGH−TENSION CORDS WITH IGNITION
COILS (See page IG−7)
5. REMOVE TIMING BELT AND CAMSHAFT TIMING
PULLEYS (See page EM−13)
6. REMOVE TIMING BELT IDLER NO. 2
7. REMOVE FUEL PRESSURE REGULATOR (See page
SF−16)
8. REMOVE INTAKE MANIFOLD ASSEMBLY (See page
EM−30)
9. REMOVE WATER BYPASS PIPE AND KNOCK SEN-
SOR WIRE (See page EM−84)
10. REMOVE KNOCK SENSORS
Using SST, remove the knock sensor.
SST 09816−30010
11. INSPECT KNOCK SENSORS
Using an ohmmeter, check that there is no continuity between
the terminal and body.
If there is continuity, replace the sensor.
12. INSTALL KNOCK SENSORS
Using SST, install the knock sensor.
SST 09816−30010
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
13. INSTALL WATER BYPASS PIPE AND KNOCK SEN-
SOR WIRE (See page CO−5)
14. INSTALL INTAKE MANIFOLD ASSEMBLY (See page
EM−51)
15. INSTALL FUEL PRESSURE REGULATOR (See page
SF−17)
16. INSTALL TIMING BELT IDLER NO. 2 (See page
EM−19)
17. INSTALL CAMSHAFT TIMING PULLEYS AND TIMING
BELT (See page EM−19)
18. INSTALL HIGH−TENSION CORDS WITH IGNITION
COILS (See page IG−8)