SF0QC−02
S01942
S01973
Support Tube
WRONG New O−Ring
Pressure
Regulator
CORRECT
WRONG SF−14
− SFIFUEL PRESSURE REGULATOR
1996 RAV4 (RM447U)
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE FUEL SUCTION TUBE (See page SF−9)
2. REMOVE FUEL PRESSURE REGULATOR
(a) Remove the clip from the fuel filter.
(b) Disconnect the fuel hose from the pressure regulator.
(c) Remove the screw, and pull out the pressure regulator.
(d) Remove the O−ring from the pressure regulator.
HINT:
At the time of installation, plaese refer to the following items. Ap-
ply a light coat of gasoline to a new O−ring, and install it to the
pressure regulator.
SF0QJ−04
S01900
Union Bolt
SST (Union)SST
(Hose)SST
(Clamp)
Injector Fuel Filter
(On−Vehicle)SST
(Union)
S01833
Union Bolt
SST
(Hose)
Fuel FilterSST
(Union)
Gasket
P25498
SST
(Hose)
SST
(Clamp) SST
(Union)
O−Ring
Vinyl
Tube
S01354
TOYOTA
Hand−Held Tester
− SFIINJECTOR
SF−21
1996 RAV4 (RM447U)
INSPECTION
1. INSPECT INJECTOR INJECTION
CAUTION:
Keep injector clear of sparks during the test.
(a) Connect SST (union and hose) to the fuel filter outlet with
the 2 gaskets and union bolt.
SST 09268−41046 (90405−09015)
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
Use the vehicle’s fuel filter.
(b) Install the grommet and O−ring to the injector.
(c) Connect SST (union and hose) to the injector, and hold
the injector and union with SST (clamp).
SST 09268−41046
(d) Put the injector into a graduated cylinder.
HINT:
Install a suitable vinyl hose onto the injector to prevent gasoline
from splashing out.
(e) Connect the TOYOTA hand−held tester to the DLC3.
(f) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
NOTICE:
Do not start the engine.
(g) Select the active test mode on the TOYOTA hand−held
tester.
(h) Please refer to the TOYOTA hand−held tester operator’s
manual for further details.
(i) If you have no TOYOTA hand−held tester, connect the
positive (+) and negative (−) leads from the battery to the
fuel pump connector (See page SF−5).
SF0QM−02
3.5 (35, 31 in.·lbf)
S01936
Fuel Vent Tube
w/ Gauge Assembly
Fuel return Vent tubeFuel Suction w/ Pump
& Gauge Tube Assembly
Fuel Tank Inlet PipeGasketFuel Tank Cap
3.5 (35, 31 in.·lbf)
Gasket
1.8 (18, 16 in.·lbf)1.8 (18, 16 in.·lbf)
Gasket
Gasket Gasket
Gasket
EVAP Vent Tube
Fuel Cut Off Valvex 7
x 8
x 5
x 5
3.5 (35, 31 in.·lbf)
Fuel Tank
Breather Tube
Breather Hose
Fuel
Tank
Filler Pipe
Fuel Inlet HoseFiller Pipe ProtectorFiller Pipe Shield
Fuel Main Tube
Protector Fuel Tank Protector
Center Exhaust Pipe
Gasket
Fuel Tank Band
39 (390, 29)
39 (390, 29)
Gasket
49 (500, 36)21 (210, 15)
74 (750, 54)
37 (375, 27)
Propeller Shaft Assembly4WD
Protector
ProtectorProtector
N·m (kgf·cm, ft·lbf): Specified torque
Non−reusable part
− SFIFUEL TANK AND LINE
SF−25
1996 RAV4 (RM447U)
FUEL TANK AND LINE
COMPONENTS
CAUTION:
Always use new gaskets when replacing the fuel tank or component parts.
Apply the proper torque to all parts tightened
