1996 TOYOTA RAV4 air filter

SF0QI−03
S01903
S01939
(1)
(2)
S01827
S01949
Disconnect
Spacer
− SFIINJECTOR
SF−19
1996 RAV4 (RM447U)
REMOVAL
1. REMOVE AIR CLEANER ASSEMBLY (See page
ST−4)
2. REMOVE CYLINDER HEAD COVER (See page
EM−33)
3. DISCONNECT THROTTLE BODY FROM INTAKE MAN-
IFOLD (See page SF−30)
4. REMOVE DISTORIBUTOR (See page IG−9)
5. DISCONNECT ENGINE WIRE FROM INTAKE MAN-
IFOLD
(a) Disconnect the 4 injector connectors.
(b) Disconnect the 2 clamps of the engine wire from the wire
brackets on intake manifold.
(c) Remove the bolt, and disconnect the engine wire protec-
tor from the RH side of the intake manifold.
(d) Disconnect the clamp of the engine wire from the wire
clamp.
6. REMOVE EGR VALVE AND PIPE
(a) Disconnect these hoses from the EGR valve:
(1) Vacuum hose from port E of VSV
(2) EGR hose from vacuum modulator
(b) Loosen the cylinder head side of the EGR pipe union nut.
(c) Remove the 2 nuts, the EGR valve, pipe assembly and
gasket.
7. DISCONNECT ENGINE COMPORTMENT R/B NO.2
8. REMOVE FUEL INLET HOSE AND DELIVERY PIPE
(a) Remove the union bolt and 2 gaskets, and disconnect the
fuel inlet hose from the fuel filter outlet.
CAUTION:
Put a shop towel under the fuel filter. Slowly loosen the
union bolt.
(b) Disconnect the air hose for the air assist system from the
intake manifold port, and remove the air hose.
(c) Loosen the 2 bolts holding the delivery pipe to the cylinder
head.
(d) Disconnect the delivery pipe from the 4 injectors, and re-
move the delivery pipe and fuel inlet hose assembly.
9. REMOVE INJECTORS AND SPACERS
(a) Remove the 4 injectors and 2 spacers from the cylinder
head.
NOTICE:
Be careful not to drop the injectors and spacers.

S01941
S01953
Install
Air Hose
S01948
No.1
No.2
No.3
No.4
Gray
Brown SF−24
− SFIINJECTOR
1996 RAV4 (RM447U)
(f) Tighten the 2 bolts holding the delivery pipe to the cylinder
head.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(g) Install the air hose for the air assist system to the intake
manifold port.
(h) Connect the fuel inlet hose to the fuel filter with 2 new gas-
kets and the union bolt.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
3. INSTALL ENGINE COMPARTMENT R/B NO.2
4. INSTALL EGR VALVE AND PIPE
HINT:
Place a new gasket on the intake manifold.
Torque:
Nut:
13 N·m (130 kgf·cm, 9 ft·lbf)
Union nut:
59 N·m (600 kgf·cm, 43 ft·lbf)
5. CONNECT ENGINE WIRE TO INTAKE MANIFOLD
HINT:
The No.1 and No.3 injector connectors are brown, and the No.2
and No.4 injector connectors are gray.
6. CONNECT THROTTLE BODY TO INTAKE MANIFOLD
7. INSTALL CYLINDER HEAD COVER (See page EM−55
)
8. INSTALL AIR CLEANER ASSEMBLY
9. INSTALL DISTORIBUTOR (See page IG−13)

SF0R2−02
S01917
ContinuityOhmmeter
S01918
No Continuity
Ohmmeter
S01919
Air
E
G
S01920
Air
Filter E
Battery
− SFIVSV FOR EXHAUST GAS RECIRCULATION (EGR)
SF−43
1996 RAV4 (RM447U)
INSPECTION
1. 4WD:
REMOVE BATTERY
2. REMOVE VSV
3. INSPECT VSV
4. INSPECT VSV FOR OPEN CIRCUIT
Using an ohmmeter, check that there is continuity between the
terminals.
Resistance: At 20°C (68°F): 33 − 39 Ω
If there is no continuity, replace the VSV.
5. INSPECT VSV FOR GROUND
Using an ohmmeter, check that there is no continuity between
each terminal and the body.
If there is continuity, replace the VSV.
6. INSPECT VSV OPERATION
(a) Check that air flows from ports E to G.
(b) Apply battery positive voltage across the terminals.
(c) Check that air flows from port E to the filter.
If operation is not as specified, replace the VSV.
7. REINSTALL VSV
8. 4WD:
REINSTALL BATTERY