1996 TOYOTA RAV4 Sensor

S01631
SST
P05527
P13434
P13435
P13436
EM−82
− ENGINE MECHANICALCYLINDER BLOCK
1996 RAV4 (RM447U)
12. REMOVE KNOCK SENSOR
Using SST, remove the knock sensor.
SST 09816−30010
13. REMOVE REAR OIL SEAL RETAINER
Remove the 6 bolts, retainer and gasket.
14. CHECK CONNECTING ROD THRUST CLEARANCE
Using a dial indicator, measure the thrust clearance while mov-
ing the connecting rod back and forth.
Standard thrust clearance:
0.160 − 0.312 mm (0.0063 − 0.0123 in.)
Maximum thrust clearance: 0.35 mm (0.0138 in.)
If the thrust clearance is greater than maximum, replace the
connecting rod assembly. If necessary, replace the crankshaft.
15. REMOVE CONNECTING ROD CAPS AND CHECK OIL
CLEARANCE
(a) Check the matchmarks on the connecting rod and cap to
ensure correct reassembly.
(b) Remove the 2 connecting rod cap nuts.

P13453
Painted Mark
90°90°
P05527
S01632
SST
P15371
New O−Ring EM−102
− ENGINE MECHANICALCYLINDER BLOCK
1996 RAV4 (RM447U)
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
If any one of the cap nuts does not meet the torque specifica-
tion, replace the connecting rod bolt and cap nut as a set.
(3) Mark the front of the cap nut with the paint.
(4) Retighten the cap nuts 90° as shown.
(5) Check that the painted mark is now at a 90° angle
to the front.
(c) Check that the crankshaft turns smoothly.
(d) Check the connecting rod thrust clearance (See page
EM−81).
10. INSTALL REAR OIL SEAL RETAINER
Install a new gasket and the retainer with the 6 bolts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
11. INSTALL KNOCK SENSOR
Using SST, install the knock sensor.
SST 09816−30010
Torque: 44 N·m (450 kgf·cm, 33 ft·lbf)
12. INSTALL OIL COOLER AND OIL FILTER (See page
LU−20)
13. INSTALL WATER PUMP, WATER PUMP COVER AS-
SEMBLY AND GENERATOR DRIVE BELT ADJUSTING
BAR
(a) Install a new O−ring to the water pump cover.

17
E
1. NORMALLY
OPENOpens and
closes circuits,
thereby
stopping (1) or
allowing (2)
current flow.
RESISTOR
An electrical component with a
fixed resistance, placed in a circuit
to reduce voltage to a specific
value.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.
SENSOR (Thermistor)
A resistor which varies its
resistance with temperature.
SHORT PIN
Used to provide an unbroken
connection within a junction
block.
SOLENOID
An electromagnetic coil which
forms a magnetic field when
current flows, to move a plunger,
etc.SWITCH, DOUBLE THROW
A switch which continuously
passes current through one set
of contacts or the other.
SWITCH,
IGNITION
A key operated switch with
several positions which allows
various circuits, particularly the
primary ignition circuit, to
become operational.
Wires are always
drawn as straight lines
on wiring diagrams.
Crossed wires (1)
without a black dot at
the junction are not
joined; crossed wires
(2) with a black dot or
octagonal (
) mark at
the juction as spliced
(joined) connections. RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
SENSOR, SPEED
Uses magnetic impulses to open
and close a switch to create a
signal for activation of other
components.TRANSISTOR
A solid state device typically used
as an electronic relay; stops or
passes current depending on the
voltage applied at base.º SWITCH, WIPER PARK
Automatically returns wipers to
the stop position when the wiper
switch is turned off. SWITCH, MANUAL SPEAKER
An electromechanical device
which creates sound waves from
current flow.
2. NORMALLY
CLOSED
RESISTOR, VARIABLE OR
RHEOSTAT
A controllable resistor with a
variable rate of resistance.
Also called a potentiometer or
rheostat. 2. NORMALLY
OPEN RELAY
1. NORMALLY
CLOSEDBasically, an electrically
operated switch which may
be normally closed (1) or
open (2).
Current flow through a
small coil creates a
magnetic field which either
opens or closes an
attached switch.
(2) SPLICED WIRES
(1) NOT
CONNECTED

28
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
*1 : w/ A/C
*2 : w/o A/C
A 1 A/C Condenser Fan Motor E 1 Electronically Controlled Transmission Solenoid
A 2 A/C Magnetic Clutch and Lock Sensor E 2 Engine Coolant Temp. Sensor
A 3 A/C Triple Pressure SW (A/C Dual and Single
Pressure SW) F 1 Front Side Marker Light LH
A 4 A/C Water Temp. SW F 2 Front Side Marker Light RH
A 5 A/T Fluid Temp. SW F 3 Front Turn Signal Light LH and Front Parking
A 6 ABS Actuator Light LH
A 7 ABS Actuator F 4 Front Turn Signal Light RH and Front Parking
A 8 ABS Relay Light RH
A 9 ABS Relay F 5 Front Washer Motor
A 10 ABS Speed Sensor Front LH F 6 Front Wiper Motor
A 11 ABS Speed Sensor Front RH F 7 Fusible Link Block
B 1 Back-Up Light SW (M/T) G 1 Generator
B 2 Brake Fluid Level Warning SW G 2Generator
C 1 Center Diff. Lock Warning Buzzer SW H 1 Headlight LH
C 2 Crankshaft Position Sensor H 2 Headlight RH
C 3 Cruise Control Actuator H 3 Horn
D 1 Data Link Connector 1

29
G
Position of Parts in Engine Compartment
I 1 Idle Air Control Valve R 1Radiator Fan Motor
I 2 Igniter R 2 Rear Washer Motor
I 3 Ignition Coil and Distributor
I 4 Ignition Coil and Distributor S 1 Solenoid Valve SLD
I 5 Injector No. 1 S 2 Starter
I 6 Injector No. 2 S 3 Starter
I 7 Injector No. 3
I 8 Injector No. 4 T 1 Throttle Position Sensor
I 9 Intake Air Temp. Sensor
V 1 Vapor Pressure Sensor
K 1 Knock Sensor V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor (Front)
M 1 Manifold Absolute Pressure Sensor V 4 Vehicle Speed Sensor (Rear)
V 5 VSV (Center Diff. Lock No. 1)
N 1 Noise Filter (Ignition System) V 6 VSV (Center Diff. Lock No. 2)
V 7 VSV (EGR)
O 1 Oil Pressure SW V 8 VSV (EVAP)
O 2 Oxygen Sensor (Bank 1 Sensor 1) V 9 VSV (Vapor Pressure Sensor)
O 3 Oxygen Sensor (Bank 1 Sensor 2)
W 1 Water Temp. Sender
P 1 Park/Neutral Position SW (A/T)

30
G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
A 12 A/C Amplifier C 6 Cigarette Lighter Illumination
A 13 A/C Control SW C 7 Clock
A 14 A/C Thermistor C 8 Clutch Start SW
A 15 ABS Deceleration Sensor C 9 Combination Meter
A 16 ABS ECU C 10 Combination Meter
A 17 ABS ECU C 11 Combination Meter
A 18 Airbag Sensor Assembly C 12 Combination SW
A 19 Airbag Squib (Front Passenger Airbag Assembly) C 13 Combination SW
A 20 Airbag Squib (Steering Wheel Pad) C 14 Combination SW
C 15 Cruise Control Clutch SW
B 3 Blower Motor C 16 Cruise Control ECU
B 4 Blower Resisitor
B 5 Blower SW D 2 Data Link Connector 3
B 6 Buckle SW LH D 3 Defroster Mode SW
D 4 Diode (Engine Idle-Up)
C 4 Center Diff. Lock Control SW D 5 Door Lock Control Relay
C 5 Cigarette Lighter

32
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[2-Door]
A 21 ABS Speed Sensor Rear LH L 1 License Plate Light
A 22 ABS Speed Sensor Rear RH
P 3 Personal Light
B 7 Back Door Open Detection SW and Door Lock P 4 Power Window Master SW
Motor P 5 Power Window Motor (Driver's Side)
P 6 Power Window Motor (Front Passenger's Side)
D 6 Door Courtesy SW (Driver's Side) P 9 Power Window SW (Front Passenger's Side)
D 7 Door Courtesy SW (Front Passenger's Side)
D 10 Door Lock Control SW (Front Passenger's Side) R 8 Rear Combination Light LH
D 13 Door Lock Motor, Door Key Lock and Unlock SW R 9 Rear Combination Light RH
(Driver's Side) R 10Rear Side Marker Light LH
D 14 Door Lock Motor, Door Key Lock and Unlock SW R 11 Rear Side Marker Light RH
(Front Passenger's Side) R 12 Rear Speaker LH
R 13 Rear Speaker RH
F 9 Front Speaker LH R 14 Rear Window Defogger (+)
F 10 Front Speaker RH R 15 Rear Window Defogger (-)
F 11 Fuel Sender (Main) and Fuel Pump R 16 Rear Wiper Motor
F 12 Fuel Sender (Sub) R 17 Rear Wiper Relay
R 18 Remote Control Mirror LH
H 5 High Mounted Stop Light R 19 Remote Control Mirror RH
I 11 Interior Light

33
G
Position of Parts in Body
[4-Door]
A 21 ABS Speed Sensor Rear LH L 1 License Plate Light
A 22 ABS Speed Sensor Rear RH
P 3 Personal Light
B 7 Back Door Open Detection SW and Door Lock P 4 Power Window Master SW
Motor P 5 Power Window Motor (Driver's Side)
P 6 Power Window Motor (Front Passengerºs Side)
D 6 Door Courtesy SW (Driver's Side) P 7 Power Window Motor (Rear LH)
D 7 Door Courtesy SW (Front Passenger's Side) P 8 Power Window Motor (Rear RH)
D 8 Door Courtesy SW (Rear LH) P 9 Power Window SW (Front Passenger's Side)
D 9 Door Courtesy SW (Rear RH) P 10 Power Window SW (Rear LH)
D 10 Door Lock Control SW (Front Passenger's Side) P 11 Power Window SW (Rear RH)
D 11 Door Lock Motor (Rear LH)
D 12 Door Lock Motor (Rear RH) R 8 Rear Combination Light LH
D 13 Door Lock Motor, Door Key Lock and Unlock SW R 9 Rear Combination Light RH
(Driver's Side) R 10Rear Side Marker Light LH
D 14 Door Lock Motor, Door Key Lock and Unlock SW R 11 Rear Side Marker Light RH
(Front Passenger's Side) R 12 Rear Speaker LH
R 13 Rear Speaker RH
F 9 Front Speaker LH R 14 Rear Window Defogger (+)
F 10 Front Speaker RH R 15 Rear Window Defogger (-)
F 11 Fuel Sender (Main) and Fuel Pump R 16 Rear Wiper Motor
F 12 Fuel Sender (Sub) R 17 Rear Wiper Relay
R 18 Remote Control Mirror LH
H 5 High Mounted Stop Light R 19 Remote Control Mirror RH
I 11 Interior Light