1996 TOYOTA RAV4 boot

BR0M6−01
R10631
R10633
R10634
− BRAKEFRONT BRAKE CALIPER
BR−25
1996 RAV4 (RM447U)
DISASSEMBLY
1. REMOVE CYLINDER BOOT SET RING AND
CYLINDER BOOT
Using a screwdriver, remove the cylinder boot set ring and cylin-
der boot.
2. REMOVE PISTON
(a) Put a piece of cloth or equivalent between the piston and
the caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEAL
Using a screwdriver, remove the piston seal.
4. REMOVE SLIDING PINS AND DUST BOOTS
(a) Remove the 2 sliding pins from the torque plate.
NOTICE:
At the time of reassembly, please refer to the following
item.
Insert the sliding pin with the sliding bushing into the upper
side.
(b) Using a screwdriver and a hammer, tap out the 2 dust
boots.
HINT:
At the time of reassembly, please refer to the following item.
Use a 21 mm socket and tap in 2 new dust boots into the torque
plate.
NOTICE:
At the time of reassembly, please refer to the following
item.
Confirm that the metal plate portion of the dust boot fits
snugly in the torque plate.

BR03E−02
W01385
PinBoot
 Cup Bleeder Plug
Piston Spring
AdjusterWheel Cylinder
Rear Shoe
Parking Brake Lever
 C−washer
 E−ring
Automatic
Adjusting
Lever
Adjusting
Lever
Spring Anchor Spring
Shoe Hold−down
Spring Return Spring
Front ShoeBoot
Piston Cup
Cup15 (155, 11)8.3 (85, 74 in.·lbf)
10 (100, 7)
N·m (kgf·cm, ft·lbf) : Specified torque
 Non−reusable part
Lithium soap base glycol grease
High temperature grease
− BRAKEREAR DRUM BRAKE
BR−29
1996 RAV4 (RM447U)
REAR DRUM BRAKE
COMPONENTS

Z13290
SST
R10699
R10700
SST
BR0370
− BRAKEREAR DRUM BRAKE
BR−31
1996 RAV4 (RM447U)
5. REMOVE REAR SHOE
(a) Using SST, remove the shoe hold−down spring, cups and
pin.
SST 09718−00010
(b) Using a screwdriver, disconnect the parking brake cable
from the anchor plate.
(c) Using pliers, disconnect the parking brake cable from the
lever and remove the rear shoe together with the adjuster.
6. REMOVE ADJUSTER FROM REAR SHOE
(a) Remove the adjusting lever spring.
(b) Remove the adjuster together with the return spring.
7. DISCONNECT BRAKE LINE FROM WHEEL CYL-
INDER
Using SST, disconnect the brake line. Use a container to catch
the brake fluid.
SST 09023−00100
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
8. REMOVE WHEEL CYLINDER
Remove the 2 bolts and the wheel cylinder.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
9. DISASSEMBLE WHEEL CYLINDER
Remove these parts from the wheel cylinder.
2 boots
2 pistons
2 piston cups
Spring

CL04H−02
Q11030
Cruise Control Actuator Cover
N·m (kgf·cm, ft·lbf) : Specified torqueMaster Cylinder Body Reservoir Hose
Slotted
Spring PinInlet Union
 Grommet
Clutch Line
BracketBootClip
Clevis
Lock Nut
 Gasket Clip
 Snap Ring  Stop Plate
Piston
 Non−reusable part
6 (60, 52 in.·lbf)
12 (120, 9)
15 (155, 11)
12 (120, 9)
Cruise Control Actuator
Pin
Push Rod
12 (120, 9)
− CLUTCHCLUTCH MASTER CYLINDER
CL−5
1996 RAV4 (RM447U)
CLUTCH MASTER CYLINDER
COMPONENTS

CL04J−01
Q08878
Q08879
− CLUTCHCLUTCH MASTER CYLINDER
CL−7
1996 RAV4 (RM447U)
DISASSEMBLY
1. REMOVE INLET UNION
(a) Using a pin punch and a hammer, drive out the slotted
spring pin.
(b) Remove the inlet union and grommet.
2. REMOVE PUSH ROD
Pull back the boot, and using snap ring pliers, remove the snap
ring.
3. REMOVE PISTON

CL04M−01
Q08881
Clutch Line
Release Cylinder Body
Piston
Boot
Push Rod Spring Bleeder Plug
N·m (kgf·cm, ft·lbf): Specified torque
15 (155, 11)
12 (120, 9)
8.4 (85, 57 in.·lbf)
CL−10
− CLUTCHCLUTCH RELEASE CYLINDER
1996 RAV4 (RM447U)
CLUTCH RELEASE CYLINDER
COMPONENTS

CL04O−01
Q05878
CL−12
− CLUTCHCLUTCH RELEASE CYLINDER
1996 RAV4 (RM447U)
DISASSEMBLY
1. REMOVE BLEEDER PLUG
Torque: 8.4 N·m (85 kgf·cm, 57 in.·lbf)
2. PULL OUT BOOT WITH PUSH ROD
3. REMOVE PISTON
Blow compressed air into the release cylinder and remove the
piston with spring.

CL04P−01
CL0672
Lithium Soap Base Glycol Grease
− CLUTCHCLUTCH RELEASE CYLINDER
CL−13
1996 RAV4 (RM447U)
REASSEMBLY
1. COAT PISTON WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSTALL PISTON WITH SPRING INTO CYLINDER
3. INSTALL BOOT WITH PUSH ROD TO CYLINDER