1996 TOYOTA RAV4 Sensor

K
1
234
11 RAV4
2AC C
IG 1
IG 2
ST2 AM13
4
6 7AM2
40A AM 1
1D 9
1K 411IG1
7EA1
2
20A
AM2
2 2
2
80A MAIN
100A ALT
20 1
21 2
2 6W
W B- R
W B-R
BATTERY
IE Instrument
panel brace
LHIDLeft kick
panel 1D 8
1E 91F51D 6
1M 31E 1
1M 21E 41E 7
1M 4
3EA1 18 IG2
W-B W-B RLB W
B-OGR
B-OGR
B- OL-RWW-LVVW-L
W-L
W-L W-G W-G B-R
B-R
B
W
W-L
6 543 21B C4 A
11 7 16
910 87B C3 A
15 6 10
12
12 E1 E2 D+ D - P+ P- F 8
FUSE
BLOCK
7. 5A IGN15A CIG
& RAD 7. 5A SRS
C
A20
AIRBAG SQUIB
(
Steering
Wheel Pad)A19
AIRBAG SQUIB
(
Front P assenger` s
Airbag Assembly) IG A CC LA TCA18
AIRBAG SENSOR
ASSEMBLYJ 7
JU NC TIO N
CO N NEC TO R
C11
SRS INDICATOR LIGHT
[COMB. METER]
J 7
JUNCTION
CO N NEC TO R
J 7
JUNCTION
CONNECTOR
T o D ate Link
C onnector 1
<2-3
R-L
Y-B
R- G 4 3
F 8
10A
GAUGE
[FUSE BLOCK]
81B1E 8
, C 10
J 1
JUNCTION
CONNECTOR 2 1
2 113 B 1 810Y- B Y- BW-BY-B
V 5
VSV(
C en ter D iff.
Lock No. 1) V 6
VSV(
C en ter D iff.
Lock No. 2)
C 4
CENTER DIFF.
LOCK CONTROL SWC 1
CENTER DIFF.
LOCK W ARNING
BUZZER SW
C OM BIN A TIO N M ET E R
C. DIFF
LOCK
EA IGRadiator right Right kick
panel A A 10 EA1W-B W-B W-BW-B
W-B W-B B
BUZZER
B
R- L R-L
IH214A C 9 BROW N
B C10 BLUE C OM B INA TIO N M ET E R
IG 21
IG 213
2 7
R-B
Y- B Y- BR-B R- G
Y-B
A 3
2B
A C 9
13 9 8 7 6 5 4 3 2 1 101112
13 9 8 7 6 5 4 3 2 1 101112
A A
J10
JU NC TIO N
CO NN ECTO R C
BC
BBJ10
JU NC TIO N
CONNECTOR
J 3
JUNCTION
CONNECTOR
Center Diff. Lock(
4WD M/T)
F 7
FUSIBLE LINK
BLOCK7
1D1
1F B-YL- RW
W
B-RB-R
I1 0
IGN ITIO N S W
SRS Power Source
SPIRAL
CABLE17 IB1
W-L W-L LOCK UNLOCK

K
1
234
13 RAV4
19 IB2 18 IB2 17 IB2 6 IB2 5 IB2 16 IB2
C12
CRUISE CONTROL SW
[COM B. SW]STP- L-MC MO VR3 VR 2 VR1 GND
C 3
CRUISE CONTROL ACTUATOR 1236 742 3
7IB241
5 13 23 24 25 12 11 261610
L-B
R-B
R-G
L-R
LG
L- O L- OLG L-R R-GR-BL-BR-Y G-W R-W
W-B W-B
W-L G-Y
CM S CCS
4 5 19 18
M
G-B
CRUISE
CANCEL
SET/
CO AST
RESUME/
ACCEL
R- YL C16
CRUISE CONTROL ECU
S 5
STO P
LIGHT
SW 2215A
DOME 2 2 1K 4 1K 1
40A AM1
1D 9 1F 82ACC
IG1
IG2
ST2 AM1 4
AM2
62W
WW
W
W W
1D 71F1
F 8
7. 5A ECU-IG
[FUSE BLOCK]
1J 5
1G 71E 6
1A 61F 4
IGRight
kick panel
W-B
W-B
80A MAIN
100A ALT
BATTERY F 7
FUSIBLE
LINK BLOCK
L-Y
3
B
B I1 0
IG N ITIO N SWB-YB-YW
B-Y B-Y
L- Y
L- Y
15 14
B-Y12
13F 8
10A GAUGE
[FUSE BLOCK]
1E 8
1B 8
2 1CA
B BBB
2IG1
2B 6A
10 B8A
IG 11 BR-L
R-L
B-W
B-W
R-L R-L R-L B-WR-L R- LG-R
8 3
4
6 J10 A , J11 B
JUNCTIO N
CONNECTOR
(
M/T)(
M/T)27
(
A/T)
(
A/T)
(
A/T) (
A/T)
C15
CRUISE
CONTROL
CLUTCH SWP 1 A , B
PAR K/N EUTR AL
POSITION SW(
2W D)
(
4W D)
(
2W D)
(
4W D)
C 9
CRUISE CONTROL
INDICATOR LIGHT
[C O M B. M E TE R]
21 9L Y- B
F rom Th r ottle
P osition Sensor
<2-3 To Engine Control
Module< 2-2
6IG13 EA1
B
B
8
W-L W-L V V To Data Link
C onnector 1
<2-3J 7
JUNCTION
CONNECTORF 8
10A STOP
[FU SE BLO C K]
1F 2
1I 11
R-W R-W W18 15
Power
SourceCruise Control
BATT B DPI IDL OD TC
G-W R- L
123
4
5
6789
1
756234
8910 A (
2WD)
P 1 GRAY
B (
4WD)
P 1 GRAY PARK/NEUTRAL POSITION SWJU NC TIO N CO N NEC TO R
AAAAAA
BBBCCCA J10
GRAY
18 19B J11
(
A/T)
GRAY
A
AJ10
JUNCTION
CONNECTOR J10
JUNCTION
CONNECTOR
Left kick panel
ID1I 9
1H 7
W-B
22
ECTP To Electronically
Controlled
T ransmission
S olenoid< 4-2
(
A/T) B-W
(
A/T) B-W From Engine
C o ntr ol M od ule
<4-3
SPD 20
V-W T o Speedometer
[Comb. Meter]
< 18-1
17 IB1
P
(
A/T)(
A/T)

K
1
234
17 RAV4
23 ACC
IG1
IG2
ST2 AM1
AM2
3A 4B 1A 2B
1B 4A 2A 5B 6
B 1D 9
21A 6
10 D 15 C 5C 4C
4B 1B 10B 11B 21B 22B 12B 16B 9B5B1E 6 EA1 5
EAEB 5A 3A 5B 1B 8B 4B 7B 3B 6B 2B
4A 2A 1AM22 D 12 C 6 D 21 D 18 D
10A 3A 7A 1A 20B 19B 14B 3B 13B 2B 1E 8
1B 819 IG2 4 EA1
6 IF1 5 IF1 4 IF1 3 IF1
EB GGND
SFR R SFLH SFLR SRR H SRR R SR LH SR LR AST M T R SSRL-GND MR
SFR HSR R+(
2WD)
R-(
4WD)IG 1BAT I10
IGNITION SW
F 7
FUSIBLE
LINK BLOCK
MT 26
GND 4
100A ALT
60A ABS
7. 5A
ECU-IG10A
GAUGE
ABS W ARNING LIGHT
[C OM B . ME T ER]
R-Y B-Y
WW-R W-RY-G
L-R
L-BW-B
R-BR-L R-WL- YW-B
B- Y B- YR- LW-B
R- WR-GL-R L-WG-B
G- Y BR-WBR-RG-WL- O
ABS ECU
SFRH SFRR SFLH SFLR SRRH SRRR SRLH SRLR AST
BS BM
W-B
W-B
W-B
L- B
BATTER Y
R-YLLG-WR- B
R G BRY G R WB W-B
From Stop Light S W
<9-3 To Parking Brake SW
<18-3WA TS STP
RL+ RR- RR+ FSSFL- FL+ FR - FR+ G ND
(
SHIELDED)(
SH IELD ED)
2211
1122
W-B
G BRY BR
G R WB
A21
ABS SPEED SENSOR
REAR LHA22
ABS SPEED SENSOR
REAR RHA10
ABS SPEED SENSOR
FR O NT LHA11
ABS SPEED SENSOR
FR O NT R H
R
20 D 3EA1
W-L W-LTC C 9 A , C10 B
80A MAIN
Y-G
A16 , C , A17 , DR-Y
R- W
R-L
2 11 16 2D 1
DATA LIN K
CO NN ECTO R 1
WA TC TSWB
1IF1
W- B W-B
Radiator rightR adiator leftR adiator
le ft (
Short Pin)W-B
9D
PKB19 D
GL17D
GL25D
VG S
(
4W D) (
4W D) (
4W D) (
4W D)
14 IB1(
4WD)
IB1 7(
4WD)
IB 1 15(
4WD)
IB 1 6(
4WD)
2IB1
(
SH IE LD E D) (
SHIELDED)A15
ABS DECELERATION SENSOR(
4W D)
GL1 GL2 VGS GGND
153 22
4
23
1IB2
B-Y
8
A7
B2
2 15A
DOM E18
19
R- L
ABS RELAYB , A 9 A A 8
W-R
2
13
Y-G
4
1F1
1F
B-Y
B
7
1DW
BW-B
W-B
W-B
40A AM1
1K 1W
21W-R
12
W-B
A (
2W D)
A16 B(
2WD)
A17 ABS ECU
Power
SourceABS
F 8
FU SE
BLOCK
8
710 IB1
R-Y
13 9 8 7 6 5 4 3 2 1101112A C 9 BROW N ABS WARNING LIG HT[COMB. METER]
13 9 8 7 6 5 4 3 2 1101112B C10 BLUE
L-R
WW
11 D 24 D 7C 6C 16 C 14 C 13 C 15 D 16 D 23 D 1D 2D
W-B
(
SHIELDED) (
SHIELDED)(
SH IELD ED)
(
SH IELD ED)
(
SHIELDED)(
SHIELDED)
(
4W D) (
4WD) (
4W D) (
4W D) (
2W D)(
2W D)
W-B W-B W-B
(
2WD)(
2W D)(
2W D)
(
4W D)
(
2WD)
(
4WD)(
4W D)
1C 2C 13D 12D 26D 25D 9C 10C 11C 8C
1B 5B 3B 7B 4B 8B 2B 6B 3A 5A
4A 2A 1A
L-R L-B(
2W D)
(
4W D)
(
2WD)
(
4WD)12 A 7B 18B 8B 2A 9A 8ACA
BB
4A
J10 A , J11 B
JUNCTION
CO N NEC TO R
12
345678
910
11 12 13 14 151612
34567891011 12 13
14 15
16 17 18 19 20 21 22 2324 25 26 C (
4W D)
A16 D(
4W D)
A17 ABS EC U
AAAAAA
BBBCCC (
2WD)
(
4WD)
(
2W D)
(
4W D)
123456
7 8 9 10 11 1212
34567891011
12 13
14 15 16 17 18 19 20 2122
(
4W D)
B J11A J10
GRAY JUNCTION CONNECTOR
GRAY ABS ACTUATOR A 6 B , A 7 AAB12
345 1234
5678A A 7BLACK(
2WD)
GRAY(
4WD) B A 6BLACK(
2WD)
GRAY(
4WD) ABS ACTUATOR
12
34
1
4
5 2
3
6 A A 8 GRAY
B A 9 GR AY ABS RELAY
(4WD)
(
4W D)
(4WD)W-B
B W
R
GG
R
W
B

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
18 RAV4
Power
SourceCombination Meter2ACC
IG 1 AM1 4
2
1
2 1D 91E 8
21B 8
1K 47
1D1
1F
8A
11A 10A 2A 6C 6B 13A 12A 5B 9A 8B 7B
2IG19IG2
10 IG25 ID1 9 ID1 7 IG2
6 IG2 5 IG2B 4
100A ALT
3
F 8
10A
GAUGE
[FUSE BLOCK]
F 7
FUSIBLE LINK BLOCKW 1
WATER TEMP.
SEND ER
From Engine Control
Module< 2-2 < 4-4
From C ruise C ontrol
ECU< 13-4From Engine Contro
Module< 2-3 See ABS System
<17-3See SRS System< 11-2
SPEED
TACHOFU EL FU EL WATER TEMP. MALFUNCTION
INDICATO R LAM POIL ABS
4 B
R- L
WWWR-LL- B R- Y V-WR-L Y-RBR
BR Y- G G-RY-R
R- L R-L R- L
I1 0
IG NIT IO N S W
, C1 1 C
2
111
IF EC ID110
Intake
manifold Instrument panel
brace RH V 2
VEHICLE SPEED SENSOR
(
C o mbina tion M et er)COM B INA T IO N M ET E R C 9 A , J 1 1 B
F11
FUEL SENDER(
Main) F12
FUEL SENDER(
Sub) B 2
BRAKE FLUID
LEVEL WARNING SW
3
2 1
3
R-L L- B R- YR- L Y-R Y-B
BRBR BR Y-GY-R
BATTER Y
BR9C 2C 3C7A 9B 1B 4A 3A 13B
7C 8C 5A 10B 11B B C2B
17 IG2 1B 19
S ee Charging
System< 1-4
BR AKE BU ZZER
S ee E lectronically C ontrolled
Transmission S ystem< 4- 4S e e C ente r D iff. L o ck
(
M/T)
System< 11-4
S ee Headlight
System< 3-4
See Turn Signal and
Hazard Warning
Light System< 7-2 See SRS System< 11-2
S ee Interior Light
System< 6-2
S ee C harging S ys tem< 1- 4 S ee Ele ctr on ic ally C o ntr olled
T ransmission System< 4-4S ee Inte rior Lig ht
System<6-2
R- B W-B
R
(
4W D A /T)
1I 1J
O 1
OIL PRESSURE SW
1
EAIG R adiator rightRight kick panel
P 2
PARKING BRAKE SW1
A 5
A/T FLU ID TEM P. SW
1 2
R-BW-B RW-B
(
4WD A/T)
R-B
2124
1 40A
AM 1
6
B
F ro m Ig nite r< 5- 4
B-Y
10 13 9 8 7 6 5 4 3 2 1101112 139 8 7 6 5 4 3 2 1101112
10 9 8 7 6 5 4 3 2 1B C10 BLUE A C 9 BROWN
C C11 GRAYCO M BINATION M ETER
W-B
CA
BB BBJ10 A
JUNCTION
CONNECTOR
3B
BU LB C HEC K From C lutch
Start SW< 1-2B-W
A AA
A
J 1
JU NC TIO N
CONNECTOR J10
JUNCTION
CONNECTOR
From ABS ECU< 17-4 R-B
C 5S ee U nlock and S eat
B elt W arning S ystem
<3-2
C
ASee Taillight and
Illu min ation Sy ste m
<8-3S ee Ta illig h t a n d
Illumination System< 8- 3
10
1 A
S ee C ruise Control S ystem
<13-36 , C10 B
TUR N LH TUR N RH
HIGH BEAM
ECT PW R C. D IFF
LO C KSRS
ILLUMINATION
OPEN DOOR
CHARGE O/D
OFF A/T OIL
TEM P. BELT CRUISE
AAAAAA
BBBCCCA J10 G R A Y
J11 B G R A Y JUNCTION
CONNECTOR
(M /T )
(
A/T) B
From P a rk/N eu tra l
Position SW <1-315

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
20 RAV4
1 AC C
IG 1
IG 2
ST2 AM1
2
AM2
1D 9
1K 4
21D 7
1E 81F 1
1B 84B 74A2
22 1
M 4B 5 4B 1
2IH1 1IH12 1
5 3 66
66
6 EA1
3 IB210
3IG2
11 IB2 4C 7 4C 1 4C 8 4B 8
4
4 87 10 13 14 9 12 2 5 1 2 8
6
IG 2 3 1
1 2 1
4
5 HI M2 M1 LO64 5
15
6
1 I1 0
IG N ITION S W
F 8
10A
GAUGE
[FU S E
BLOCK]
BBB-WB-WB- W
W W R-L L-R
BR-LR-LR-L O
L-R L- B B-R B-R Y
W-RR-Y Y-GB
Y
G-W
L BR BR W-R
L-B
W-BL-Y
L-B
OW-B W-B
W-B W-B
R-B
BR
W
B-L
R-W B-L
B-L
B 4
BLOWER RESISTOR
Power Source Air Conditioning
R ight kick panel 34 B-Y
7. 5A A/C
B 3
BLOWER MOTORB-L
A 3
A/C DUAL PRESSURE SW
L- Y
F 7
FUSIBLE
LINK BLOCK
BATTERY
50A HTR 100A ALT
B 5
BLO W ER SWA13
A/C CONTROL
SW
2 1
A 2
A/C MAGNETIC CLUTCH
AND LOCK SENSOR
A14
A/C THERMISTOR
IG- E IG+ MGC TE SSR- SSR+ LED+ A/C ACT AC1
A12
A/C AMPLIFIER
To E ngine C ontrol
M odule< 2- 2 F rom Ign iter< 5- 4
B-L MG/C RELAY ON
OFF
HEATER
RELAY
40A
AM1
521
43
2 24
G-W
B- L
To FAN NO. 3
Relay< 19-4 B-L
4IG2
12 IB2
BR F rom E ngine C ontrol
Module<2-2
B-L 4B 94B4
BR
A
A
A
J 3
JUNCTION
CONNECTOR
B- L
B-L
1 2B- L
Y D 3
D EFR OSTER
MODE SW
W-B
CA
BB J10 A , J11 B
JU NC TION
CONNECTOR
AAAAAA
BBBCCC JUNCTION CONNECTOR
B J11 G R A YA J10 G R A Y
OFF

SPARK TEST
CHECK CONNECTION OF IGNITION COIL, IGNITER
AND DISTRIBUTOR CONNECTORS.
CHECK RESISTANCE OF HIGH−TENSION CORDS
TRY ANOTHER IGNITER Maximum resistance: 25 kΩ per cord (See step 2)
CHECK POWER SUPPLY TO IGNITION COIL AND
IGNITER
1. Turn ignition switch to ON.
2. Check that there is battery positive voltage at ignition coil
positive (+) terminal.
Check wiring between ECM, distributor
and igniter, and then try another ECM.
CHECK IGT SIGNAL FROM ECM
NO
BAD
OK
OK
OK
Connect securely.
Replace the cord(s).
Check wiring between ignition switch
to ignition coil and igniter.
BAD
BAD
BAD
(See page DI−100)
Cold Hot
0.36 − 0.55 Ω0.45 − 0.65 Ω CHECK RESISTANCE OF IGNITION COILOKReplace the ignition coil.
BAD Resistance: (See step 4)
Primary
Secondary
9.0 − 15.4 kΩ11.4 − 18.1 kΩ
CHECK RESISTANCE OF SIGNAL GENERATOR
Resistance: Cold HotOKReplace the distributor housing assembly.(PICKUP COIL)
(See step 5)
135 − 220 Ω175 − 255 Ω
CHECK RESISTANCE OF CRANKSHAFT POSITION
SENSOR
Resistance: Cold HotOK
Replace the crankshaft position sensor.
(See step 6)
985 − 1,600 Ω1,265 − 1,890 ΩBAD
BAD
OK
CHECK AIR GAP OF DISTRIBUTOR
Air gap: 0.2 − 0.4 mm (0.008 − 0.016 in.)Replace the distributor housing assembly.(See step 5)
BAD IG−2
− IGNITIONIGNITION SYSTEM
1996 RAV4 (RM447U)

B11568
B11569
IG−6
− IGNITIONIGNITION SYSTEM
1996 RAV4 (RM447U)
6. INSPECT CRANKSHAFT POSITION SENSOR
(a) Disconnect the crankshaft position sensor connector
from generator drive belt adjusting bar.
(b) Inspect the crankshaft position sensor resistance.
Using an ohmmeter, measure the resistance between ter-
minals.
Resistance:
Cold985 − 1,600 Ω
Hot1,265 − 1,890 Ω
If the resistance is not as specified, replace the crankshaft posi-
tion sensor.
(c) Reconnect the crankshaft position sensor connector.

IG06J−03
IG−14
− IGNITIONCRANKSHAFT POSITION SENSOR
1996 RAV4 (RM447U)
CRANKSHAFT POSITION SENSOR
COMPONENTS