1996 TOYOTA LAND CRUISER Oil transmission

PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KT−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−29
78
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09350−30020TOYOTA Automatic Transmission
Tool Set
(09351−32010)One−way Clutch Test Tool
(09351−32020)Stator Stopper
09921−00010Spring Tension ToolSpeedometer driven gear oil seal
09992−00095Automatic Transmission Oil
Pressure Gauge Set
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KR−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−33
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Oil pan
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentExtension housing
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EP−01
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS−7
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Distributor x Cylinder head1818013
No. 1 engine hanger x Cylinder head4142030
No. 2 engine hanger x Cylinder head4142030
Air intake chamber x Intake manifold2121015
Intake manifold x Cylinder head2121015
Heater inlet pipe x Intake manifold2121015
EGR pipe x Cylinder head2121015
EGR pipe x EGR valve Union nut7880058
Water outlet x Cylinder head2121015
Generator bracket x Cylinder head4344032
Cylinder head x Cylinder block 1st
2nd 3rd39
Turn 90°
Turn 90°400
Turn 90°
Turn 90°29
Turn 90°
Turn 90°
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head1616012
Camshaft timing gear x Camshaft7475054
Chain tensioner x Cylinder head2121015
Water bypass outlet x Cylinder head2121015
Heater pipe x Timing chain cover2121015
Heater pipe x Cylinder head2020014
Exhaust manifold x Cylinder head3940029
Heat insulator x Exhaust manifold1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission2424017
No. 1 support bracket clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
No. 2 water bypass pipe x Cylinder head2020014
No. 2 water bypass pipe x No. 1 engine hanger2020014
Fuel inlet hose x Fuel filter2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
Oil dipstick guide x Intake manifold2020014
Oil dipstick guide x No. 1 oil pan2020014
PS reservoir tank x Air intake chamber2020014
Oil jet x Cylinder block2020014
Vibration damper x Cylinder block2020014
Chain tensioner slipper x Cylinder block6970051
Timing chain cover x Cylinder block2121015
Drive belt idler pulley x Timing chain cover4344032
Crankshaft pulley x Crankshaft4124,200304
Transmission housing x No. 1 oil pan7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS−8
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
1996 LAND CRUISER (RM451U)
A/C compressor bracket x No. 1 oil pan
3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil check valve x Cylinder block2525018
Main bearing cap x Cylinder block
1st
2nd74
Turn 90°750
Turn 90°54
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd48
Turn 90°490
Turn 90°35
Turn 90°
Rear oil seal retainer x Cylinder block2121015
Oil cooler cover x Cylinder block2121015
LH engine mounting bracket x Cylinder block6970051
LH insulator x LH engine mounting bracket7273043
RH engine mounting bracket x Cylinder brock6970051
RH insulator x RH engine mounting bracket7273043
PS pump x Cylinder block3637027
Knock sensor x Cylinder block4445033
Oil filter union x Cylinder block4445033
Drive plate x Crankshaft1001,00074
Transmission x Cylinder block7273053
Transmission x No. 1 oil pan7273053
Torque converter clutch x Drive plate5555041
A/T oil cooler pipe x Union (Transmission)3435025
Starter x Transmission3940029
Frame crossmember x Frame6162045
Frame crossmember x Engine rear mounting insulator7475054
Engine front mounting insulator x Frame7475054
Transfer shift lever x Transmission1818513
Transmission shift lever assembly x Body5.45548 in.·lbf
Transmission control rod x Control shaft lever131309
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Rear differential8890065
Rear propeller shaft x Transfer8890065
Stabillizer bar bracket mounting bolt1818513
Stabillizer bar x Axle carrier2526019
PS pressure hose x PS pump5657542
Rear TWC x Center pipe4040029
Center pipe x Tailpipe4040029
Heated oxygen sensor (Bank 1 sensor 1) x Front exhaust pipe2020014
Heated oxygen sensor (Bank 1 sensor 2) x Center pipe2020014
No. 2 support bracket x Frame18.518513
No. 3 support bracket x Frame18.518513
No. 4 support bracket x Frame18.518513
Exhaust pipe damper x Tailpipe19.519514
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010