1996 TOYOTA LAND CRUISER oil pressure

PP30F−01
PP−18
−
PREPARATION LUBRICATION
1996 LAND CRUISER (RM451U)
EQUIPMENT
Oil pressure gauge
Precision straight edgeOil pump
Torque wrench
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PP30H−01
PP−20
−
PREPARATION LUBRICATION
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00080Seal Packing Black or equivalent
(FIPG)Oil pump
Oil pan (Timing chain cover)
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
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PP3KT−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−29
78
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09350−30020TOYOTA Automatic Transmission
Tool Set
(09351−32010)One−way Clutch Test Tool
(09351−32020)Stator Stopper
09921−00010Spring Tension ToolSpeedometer driven gear oil seal
09992−00095Automatic Transmission Oil
Pressure Gauge Set
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PP3KM−01
PP−56
−
PREPARATION STEERING
105
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING
SST (Special Service Tools)
09527−10011Rear Axle Shaft Bearing RemoverPS vane pump
09610−55012Pitman Arm PullerSteering linkage
09611−22012Tie Rod End PullerSteering linkage
09616−00011Steering Worm Bearing Adjusting
SocketPS gear
09628−62011Ball Joint PullerSteering linkage
09630−00014Power Steering Gear Housing
Overhaul Tool Set
(09631−00051)No.3 WrenchPS gear
(09631−00121)Teflon Ring FormerPS gear
(09631−00142)Overhaul StandPS gear
09631−10030Oil Seal RemoverPS vane pump
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetPS gear
09640−10010Power Steering Pressure Gauge
Set
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PP3KK−01
−
PREPARATION BODY ELECTRICAL
PP−67
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentPower seat housing set nut
Power seat slide and vertical motor set
screw
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentLow oil pressure warning switch
Engine coolant temperature sender
gauge
08888−88888DuPont Paste No. 4817 or
equivalentRear window defogger
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SA1U8−02
R03031
R13503
R07928
−
SUSPENSION AND AXLE TIRE AND WHEEL
SA−3
860
Author: Date:
1996 LAND CRUISER (RM451U)
TIRE AND WHEEL
INSPECTION
1. INSPECT TIRE
(a) Check the tires for wear and for the proper inflation pres-
sure.
Cold tire inflation pressure: See page SS−30
(b) Check the tire runout. Tire runout: 3.0 mm (0.118 in.) or less
2. ROTATE TIRES
HINT:
See the illustration for where to rotate each tire.
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off−the−car balance.
(b) If necessary, check and adjust the On −the−car balance.
Unbalance after adjustment: 13.0 g (0.029 lb) or less
4. CHECK WHEEL BEARING LOOSENESS
Check the no backlash in the bearing shaft direction.
5. CHECK FRONT SUSPENSION FOR LOOSENESS
6. CHECK STEERING LINKAGE FOR LOOSENESS
7. CHECK BALL JOINT FOR LOOSENESS
8. CHECK SHOCK ABSORBER WORKS PROPERLY
Check for oil leaks
Check mounting bushings for wear
Bounce front and rear of the vehicle
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FI1654
Fulcrum Length
30 cm
SST
−
SFI SFI SYSTEM
SF−3
631
Author: Date:
1996 LAND CRUISER (RM451U)
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe the following
procedures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped onits own, turn off the ignition switch.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with 2 rubber plugs.
(7) Reconnect the fuel pump connector.
(b) When connecting the union bolt on the high pressure pipe
union, observe the following procedures:
(1) Always use a new gasket.
(2) Tighten the union bolt by hand.
(3) Tighten the union bolt to the specified torque.
Torque: 29 N·m (300 kgf·cm, 21 ft·lbf)
(c) When connecting the flare nut on the high pressure pipe union, observe the following procedures:
(1) Apply a light coat of engine oil to the flare and tight-
en the flare nut by hand.
(2) Using SST, tighten the flare nut to the specified torque.
SST 09631−22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
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P09286
New O−ring
Grommet Injector
Delivery Pipe WRONG
CORRECT
P09401
Fuel Return Hose
SF−4
−
SFI SFI SYSTEM
632
Author: Date:
1996 LAND CRUISER (RM451U)
(d) Observe the following precautions when removing and
installing the injectors.
(1) Never reuse the O −ring.
(2) When placing a new O −ring on the injector, take
care not to damage it in any way.
(3) Coat a new O −ring with spindle oil or gasoline be-
fore installing −never use engine, gear or brake oil.
(e) Install the injector to the delivery pipe and intake manifold
as shown in the illustration.
(f) Check that there are no fuel leaks after doing mainte- nance anywhere on the fuel system.
(1) Remove the fuse cover on the instrument panel.
(2) Connect the TOYOTA hand− held tester to the
DLC3.
(3) Turn the ignition switch ON and TOYOTA hand −
held tester main switch ON.
NOTICE:
Do not start the engine. (4) Select the active test mode on the TOYOTA hand−held tester.
(5) Please refer to the TOYOTA hand −held tester oper-
ator ’s manual for further details.
If you have no T OYOTA hand−held tester, connect the positive
(+) and negative ( −) leads from the battery to the fuel pump con-
nector (See page SF−14 ).
(6) Pinch the fuel return hose. The pressure in the high
pressure line will rise to approx. 392 kPa (4 kgf/cm
2,
57 psi). In this state, check to see that there are no
leaks from any part of the fuel system.
NOTICE:
Always pinch the hose. Avoid bending as it may cause the
hose to crack.
(7) Turn the ignition switch to LOCK.
(8) Disconnect the TOYOTA hand −held tester from the
DLC3.
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