Page 940 of 1399

P22572
P22574B13834
Drain Plug
Drain Plug
MA0621B13835
Lubricating Positions: 1. Spider2. Slide Yoke1
2 1
MA−8
−
MAINTENANCE CHASSIS
48
Author: Date:
1996 LAND CRUISER (RM451U)
7. REPLACE TRANSFER AND DIFFERENTIAL OIL
(a) Remove the drain plug and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it begins to run out of the filler hole.
Oil drade and viscosity: See step 5.
Oil capacity:
Transfer oil
1.7 liters (1.8 US qts, 1.5 lmp. qts)
Front differential oil (w/o Differential lock)
2.8 liters (3.0 US qts, 2.5 lmp. qts)
Front differential oil (w/ Differential lock)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
Rear differential oil
3.25 liters (3.4 US qts, 2.9 lmp. qts)
8. REPACK FRONT WHEEL BEARINGS (See pages SA−7 and SA−9 )
9. LUBE STEERING KNUCKLE CHASSIS AND PROPEL-
LER SHAFT
(a) Remove the screw plug from each steering knuckle and repack with lubricant.
Steering knuckle grease:
Molybdenum disulfide lithium base chassis grease
(NLGI No. 2)
(b) Reinstall the 2 screw plugs.
(c) Lubricate chassis components, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Grease grade:
Lithium base chassis grease (NLGI No. 2)
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Page 943 of 1399
PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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Page 964 of 1399
PP30K−03
−
PREPARATION STARTING
PP−23
72
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SST (Special Service Tools)
09286−46011Injection Pump Spline Shaft
PullerArmature bearing
09810−38140Starter Magnet Switch Nut Wrench
14Terminal nut
09820−00030Alternator Rear Bearing ReplacerArmature rear bearing
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Page 967 of 1399
PP30N−01
PP−26
−
PREPARATION CHARGING
75
Author: Date:
1996 LAND CRUISER (RM451U)
CHARGING
SST (Special Service Tools)
09285−76010Injection Pump Camshaft Bearing
Cone ReplacerRotor rear bearing cover
09286−46011Injection Pump Spline Shaft
PullerRectifier end frame
09820−00021Alternator Rear Bearing Puller
09820−00030Alternator Rear Bearing Replacer
09820−63010Alternator Pulley Set Nut Wrench
Set
09950−60010Replacer Set
(09951−00260)Replacer 26Rotor front bearing
(09951−00500)Replacer 50Rotor front bearing
(09952−06010)AdapterRotor front bearing
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Page 975 of 1399

PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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−
PREPARATION TRANSFER
PP−35
84
Author: Date:
1996 LAND CRUISER (RM451U)
09527−30010Rear Axle Shaft Bearing RemoverInput shaft
09608−00081Differential Side Bearing Cone
ReplacerComponent parts removal and instal-
lation
09612−24014Steering Gear Housing Overhaul
Tool SetCenter dif ferential
(09612−10050)Steering Rack Shaft Bushing
Replacer
09950−00020Bearing RemoverIdler gear
Center differential
Front extension housing
09950−00030Bearing Remover AttachmentCenter differential
09950−40011Puller B SetComponent parts removal and instal-
lation
Front extension housing
09950−60010Replacer Set
(09951−00320)Replacer 32Component parts removal and instal-
lation
Center differential
(09951−00400)Replacer 40Center differential
09950−70010Handle SetComponent parts removal and instal-
lation
Front extension housing
Center differential
(09951−07150)Handle 150
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PP2Y8−01
PP−40
−
PREPARATION PROPELLER SHAFT
89
Author: Date:
1996 LAND CRUISER (RM451U)
PROPELLER SHAFT
SST (Special Service Tools)
09332−25010Universal Joint Bearing Remover
& ReplacerSpider bearing
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Page 983 of 1399
PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
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