1996 TOYOTA LAND CRUISER oil

SA1VK−01
SA−100
−
SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−79 ).
HINT:
After installation, fill the differential with gear oil (See page SA−27).
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Version 1.11 - 03/16/2010

SA1VO−02
Z07259
Outside
Actuator Installation
Hole Shift Fork
R08154
3
2
1.5
50 °
108 °
Matchmark
(Groove)
SA2306
SA2420
−
SUSPENSION AND AXLE DIFFERENTIAL LOCKING SYSTEM
SA−109
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL FRONT ACTUATOR
(a) Check that the outermost rack tooth of the shift fork is
virtually above the center line of the actuator installation
hole.
(b) Using a dry cell battery, alig n the matchmark on the pinion
with the center line of the actuator.
NOTICE:
If the pinion of the actuator is not in the specified
place, the actuator is difficult to be installed.
Do not supply the battery positive voltage between
terminals.
If the matchmark comes to the extension limit of the
rotation, do not electrify moreover.
(c) Install a new O−ring to the actuator.
(d) Apply a light coat of gear oil on the O −ring.
(e) Apply MP grease to the gear part of the actuator.
(f) Install the actuator to the differential with the 2 nuts and bolt, so that the outermost rack tooth of the shift fork will
fit matchmark of the pinion of the actuator.
HINT:
Do not damage the O −ring of the actuator.
Torque: 26 N·m (270 kgf·cm, 20 ft·lbf)
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Version 1.11 - 03/16/2010

SA1VR−03
SA−11 2
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
969
Author: Date:
1996 LAND CRUISER (RM451U)
COIL SPRING AND REAR SHOCK ABSORBER
COMPONENTS
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Version 1.11 - 03/16/2010

SA1VP−01
R08418
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
SA−11 3
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE REAR WHEEL
Torque:
Steel wheel: 147 N·m (1,500 kgf·cm, 109 ft·lbf)
Aluminum wheel: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE REAR SHOCK ABSORBER
(a) Remove the lower bolt holding the shock absorber from the rear axle housing.
Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
(b) Remove the retainer and 2 cushions, disconnect the shock absorber.
(c) Remove the 2 upper bolts and shock absorber. Torque: 50 N·m (510 kgf·cm, 37 ft·lbf)
(d) Remove these parts from the shock absorber:
Nut
3 Retainers
2 Cushions
Bracket
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
3. DISCONNECT STABILIZER BAR BRACKETS FROM
REAR AXLE HOUSING (See page SA−124 )
4. DISCONNECT LATERAL CONTROL ROD FROM REAR AXLE HOUSING (See page SA−11 8 )
5. REMOVE COIL SPRING
(a) Begin to lower the axle housing.
HINT:
Be careful not to snap the brake line and parking brake cable.
(b) With lowering the rear axle housing, remove the coil spring and insulator.
HINT:
Check that the coil spring end is installed correctly.
If the coil spring end is not in the correct position, reinstall the
coil spring.
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Version 1.11 - 03/16/2010

SA−11 4
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
1996 LAND CRUISER (RM451U)
(c) Remove the bolt and follow spring from the frame.
Torque: 28 N·m (290 kgf·cm, 21 ft·lbf)
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Version 1.11 - 03/16/2010

SA1VQ−01
SA0627
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
SA−11 5
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber rod and check that
there is no abnormal resistance or unusual operation sounds.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When discarding the shock absorber, use the following
procedure.
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Version 1.11 - 03/16/2010

SA1VS−01
SA−11 6
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
1996 LAND CRUISER (RM451U)
DISPOSAL
DISCARD SHOCK ABSORBER
Before discarding the shock absorber, drill a hole 2 − 3 mm
(0.079 − 0.118 in.) in diameter at the location shown in the il-
lustration to release the gas inside.
NOTICE:
When drilling, chips may fly out, work carefully. The gas is
colorless, odorless and non −poisonous.
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Version 1.11 - 03/16/2010

SA1VT−01
−
SUSPENSION AND AXLE COIL SPRING AND REAR SHOCK ABSORBER
SA−11 7
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−11 3 ).
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Brought to you by BirfMark
Version 1.11 - 03/16/2010