1996 TOYOTA LAND CRUISER oil

SA1V6−01
RA0377
SA−64
−
SUSPENSION AND AXLE REAR AXLE SHAFT
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT REAR AXLE SHAFT
(a) Check for wear or damage.
(b) Using a dial indicator, check the runout of axle shaft. Maximum runout: 0.8 mm (0.031 in.)
If the runout is greater than the maximum, replace the axle
shaft.
2. REPLACE OIL SEAL
(a) Using SST, remove the oil seal. SST 09308−00010
(b) Using SST and a hammer, install a new oil seal into the hub.
SST 09517−36010
(c) Apply MP grease to the oil seal lip.
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SA1VA−01
R13157
Brass Bar
Positions
R13158
SST
R13159
SA−68
−
SUSPENSION AND AXLE REAR AXLE HUB
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE OIL SEAL AND INNER BEARING
(a) Using SST, remove the oil seal.
SST 09308−00010
(b) Remove the inner bearing from the hub.
2. REMOVE BEARING OUTER RACE
Using a brass bar and hammer, remove the bearing outer
races.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
3. INSTALL BEARING OUTER RACE
Outside race:
Using SST and a press, install new bearing outer races.
SST 09950−60020 (09951 −00710),
09950 −70010 (09951 −07150)
Inside race:
Using SST and a press, install new bearing outer races.
SST 09950−60020 (09951 −00810),
09950 −70010 (09951 −07150)
4. PACK BEARINGS WITH MP GREASE
(a) Place MP grease on the palm of your hand.
(b) Pack grease into the bearing until the grease ooze out from the other side.
(c) Do the same around the bearing circumference.
5. COAT INSIDE OF HUB WITH MP GREASE
6. INSTALL INNER BEARING AND OIL SEAL
(a) Place inner bearing into the hub.
(b) Using SST, install a new oil seal into the hub. SST 09223−15020, 09950 −70010 (09951−07150)
(c) Apply MP grease to the oil seal lip.
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SA1VB−01
R08001
Lock Nut Mark
Axle Housing
Mark
−
SUSPENSION AND AXLE REAR AXLE HUB
SA−69
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL REAR AXLE HUB
(a) Clean the hub installation position of the axle housing and
apply MP grease thinly.
(b) Place the axle hub to the axle housing.
NOTICE:
Be careful not to damage the oil seal.
(c) Install the outer bearing.
2. INSTALL LOCK NUT PLATE AND REAR AXLE BEAR- ING LOCK NUT
(a) Place the lock nut plate on the axle housing, making sure
the tongue lines up with the key groove.
(b) Temporarily install the lock nut.
3. INSTALL DISC
Install the disc to the rear axle hub and temporarily install the
2 hub nuts.
4. ADJUST PRELOAD
(a) Using SST, torque the bearing lock nut.SST 09509−25011
Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
(b) Make the bearing smooth by turning the hub several
times.
(c) Using the SST, retighten the bearing lock nut. Torque: 59 N·m (600 kgf·cm, 43 ft·lbf)
(d) Using the SST, loosen the nut until it can be turned by
hand.
(e) Using a spring tension gauge, check the preload and tighten the nut until the preload is within the specification.
Preload (at starting):
26−57 N (2.6−5.8 kgf, 5.7−12.8 lbf)
NOTICE:
Make sure that there is no contact with the parking brake
shoe.
(f) Align the mark on the bearing lock nut and tip of axle housing under the above preload range.
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SA1VD−01
SA−72
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
929
Author: Date:
1996 LAND CRUISER (RM451U)
REAR DIFFERENTIAL FRONT OIL SEAL
COMPONENTS
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SA1VE−01
Z15218
SST
R13239
Z06901
SST
Z06902
SST
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
SA−73
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. DRAIN DIFFERENTIAL OIL
2. DISCONNECT REAR PROPELLER SHAFT
(See page PR−3 )
3. REMOVE COMPANION FLANGE
(a) Using a chisel and hammer, loosen the staked part of the
nut.
(b) Using SST to hold the flange, remove the nut and plate washer.
SST 09330−00021
(c) Using SST, remove the companion flange. SST 09950−30010 (09951 −03010, 09953−03010,
09954 −03010, 09955 −03030, 09956−03020)
4. REMOVE OIL SEAL AND OIL SLINGER
(a) Using SST, remove the oil seal. SST 09308−10010
(b) Remove the oil slinger.
5. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion. SST 09556−22010
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SA2395
SST
Z06903
SST
Z06904
SST
R13238
SST
SA1966
SST
SA−74
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
1996 LAND CRUISER (RM451U)
6. REMOVE BEARING OUTER RACE
Using SST, remove the bearing outer race.
SST 09308−00010
NOTICE:
Do not scratch the taper surface of the outer race.
7. REMOVE BEARING SPACER
8. INSTALL NEW BEARING SPACER
9. INSTALL BEARING OUTER RACE
Using SST, install the bearing outer race. SST 09316−60011 (09316 −00011, 09316−00021)
10. INSTALL FRONT BEARING
11. INSTALL OIL SLINGER AND OIL SEAL
(a) Install the oil slinger.
(b) Using SST, install a new oil seal, as shown. SST 09214−76011
Oil seal drive in depth: 1.0 mm (0.039 in.)
(c) Apply MP grease to the oil seal lip.
12. INSTALL COMPANION FLANGE
(a) Using SST, install the companion flange on the drive pin- ion.
SST 09950−30010 (09951 −03010, 09953−03010,
09954 −03010, 09955 −03030, 09956−03020)
(b) Place the plate washer on the companion flange.
(c) Apply light coat of gear oil on threads of a new companion
flange nut.
(d) Using SST to hold the flange, torque the nut. SST 09330−00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
13. ADJUST DRIVE PINION PRELOAD (See page SA−73 )
14. STAKE DRIVE PINION NUT
15. CONNECT REAR PROPELLER SHAFT (See page PR−5 )
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Z06905
Less than 5 mm
(10.20 in.)
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
SA−75
1996 LAND CRUISER (RM451U)
16. FILL DIFFERENTIAL WITH GEAR OIL
Torque: 49 N·m (500 kgf·cm, 39 ft·lbf)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity:
Above −18°C (0° F) SAE 90
Below −18°C (0° F) SAE 80W−90 or 80W
Capacity:
3.25 liters (3.4 US qts, 2.9 Imp. qts)
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SA24T−01
SA2310
−
SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER
SA−79
1996 LAND CRUISER (RM451U)
REMOVAL
1. w/ Differential lock:
SHIFT REAR DIFFERENTIAL TO LOCK
(a) Turn the ignition switch to the ON position.
(b) Keep the center differential lock condition.
(c) Turn the differential lock control switch to the RR or FR/ RR position and lock the rear differential.
HINT:
Rotating the tires, check they are in the differential lock condi-
tion.
(d) Disconnect the cable from the negative terminal of the battery.
2. DRAIN DIFFERENTIAL OIL
3. REMOVE REAR AXLE SHAFTS (See page SA−63 )
4. DISCONNECT PROPELLER SHAFT (See page PR−3 )
5. REMOVE DIFFERENTIAL CARRIER ASSEMBLY
(a) Remove the 10 nuts, washers and differential carrier as- sembly.
NOTICE:
Be careful not to damage the installation surface. Torque: 73 N·m (740 kgf·cm, 54 ft·lbf)
(b) Remove the gasket.
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