1996 TOYOTA LAND CRUISER Over drive

BO0632
BO39M−01
BO0633
15°
45°
N10070
Full Belt Length
minus 200 mm
(7.87 in.)
−
BODY SEAT BELT
BO−93
1996 LAND CRUISER (RM451U)
SEAT BELT
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill −bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. All seat belts: RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and make a very hard stop.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver ’s seat belt (ELR): STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver’s seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the whole belt.
Then retract the belt slightly and pull it out again.
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
(e) Retract the whole belt, then pull it out to the full length mi-
nus 200 mm (7.87 in.).
(f) Tilt the retractor slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
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−
DIAGNOSTICS ENGINE
DI−93
1996 LAND CRUISER (RM451U)
DTC P0510 Closed Throttle Position Switch Malfunction
CIRCUIT DESCRIPTION
Refer to DTC P0120 (Throttle/Pedal Position Sensor/Switch ”A” Circuit \
Malfunction) on page DI−35.
DTC No.DTC Detecting ConditionTrouble Area
P0510
The closed throttle position switch does not turn ON or OFF
even once when the vehicle is driven
(2 trip detection logic)Open or short in closed throttle position switch circuit
 Closed throttle position switch
 ECM
HINT:
After confirming DTC P0510 use the TOYOTA hand−held tester to confirm the closed throttle position switch
signal from ”CURRENT DATA”.
Throttle ValveClosed Throttle Position Switch SignalMalfunction
Fully closedOFFOpen circuit
Fully openONShort circuit
WIRING DIAGRAM
Refer to DTC P0120 (Throttle/Pedal Position Sensor/Switch ”A” Circuit Malfunction) on page DI−35 for WIR-
ING DIAGRAM.
INSPECTION PROCEDURE
HINT:
If DTCs P0110 (Intake Air Temp. Circuit Malfunction), P0115 (Engine Coolant Temp. Circuit Malfunction),
P0120 (Throttle/Pedal Position Sensor/Switch ”A” Circuit Malfunction)\
are output simultaneously, E2 (Sen-
sor Ground) may be open.
TOYOTA hand −held tester
1 Connect the TOYOTA hand −held tester and read CTP switch signal.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect OBD II scan tool or TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and OBD II scan tool or TOYOTA hand−held tester main switch ON.
CHECK:
Read CTP switch signal on TOYOTA hand −held tester.
RESULT:
Throttle ValveClosed Throttle Position Switch SignalMalfunction
Fully closedOFFOpen circuit: Go to step 2
Fully openONShort circuit: Go to step 4
DI5PP−02
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AT3417
OK if hot
Add if hot
Q07273
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−137
1996 LAND CRUISER (RM451U)
(e) P position test.
Stop the vehicle on a grade (more than 5 °) and after shifting into the P position, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle i\
n place.
6. BASIC INSPECTION
(a) Check the fluid level.
HINT:
Drive the vehicle so that the engine and transmission are
at normal operating temperature.
Fluid temp.: 70 − 80°C (158 − 176° F)
Only use the COOL range on the dipstick as a rough refer-
ence when the ATF is replaced or the engine does not
run.
(1) Park the vehicle on a level surface and set the park-
ing brake.
(2) With the engine idling and the brake pedal de- pressed, shift the shift lever into all positions from P
to L position and return to P position.
(3) Pull out the dipstick and wipe it clean.
(4) Push it back fully into the pipe.
(5) Pull it out and check that the fluid level is in the HOT range.
If the level is at the low side, add new fluid. Fluid type: ATF DEXRON ®II
NOTICE:
Do not overfill.
(b) Check the fluid condition. If the fluid smells burnt or is black, replace it.
(c) Replace the ATF. (1) Remove the drain plug and drain the ATF.
(2) Reinstall the drain plug securely.
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Q07465
SP2−
1
2E6
ECM
No. 2 Vehicle Speed Sensor SP2
+
4
EC2
5
V
V−G EC2 E682
V
V−G
Q08227
SP2+SP2−
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−167
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check vehicle speed value or resistance between terminals SP2+ and SP2− of
ECM.
When using OBD II scan tool or T OYOTA hand−held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect an OBD II scan tool or TOYOTA hand− held tes-
ter to the DLC3.
(c) Start the engine and turn the OBD II scan tool or T OYOTA
hand −held tester main switch ON.
CHECK:
Drive the vehicle and read vehicle speed value.
OK:
Vehicle speed matches tester speed value.
When not using OBD II scan tool or TOYOTA hand−held tes-
ter:
PREPARATION:
Disconnect the connector from the ECM.
CHECK:
Check the resistance between terminals SP2+ and SP2− of the
ECM.
OK:
Resistance: 560 − 680 Ω
OK Check and replace ECM.
NG
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Q07467
Cruise Control ECUOD OD1B+
G−O
9 18ECM
E7
BE3840
Q07658 D00091
ON
(−) (+) OD1
DI−172
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
O/D Cancel Signal Circuit
CIRCUIT DESCRIPTION
While driving with cruise control activated, in order to minimize gear shifting and provide\
smooth cruising on
an uphill, overdrive may be prohibited temporarily in some conditions.
The cruise control ECU sends O/D cut signals to the ECM as necessary and\
the ECM cancels overdrive
shifting until these signals are discontinued.
(For details, see the Cruise Control section, page DI−292)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminal OD1 of ECM and body ground.
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal OD1 of the ECM and
body ground.
OK:
Voltage: 9 − 14 V
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−147 ).
NG
DI5L0−02
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BE3840
Q08230D00093
ON
OD2
DI−176
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check OVRDRIVE CUT SW2 signal.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Read the OVRDRIVE CUT SW2 signal on the TOYOTA hand −
held tester.
OK:
O/D Main SwitchOVRDRIVE CUT SW2 Signal
O/D ON (pushed in)OFF
O/D OFF (pushed out)ON
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Check the voltage between terminal OD2 of the ECM and body
ground.
OK:
O/D Main SwitchVoltage
O/D ON9 − 14 V
O/D OFFBelow 3 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−147 ).
NG
3 Check harness and connector between O/D OFF indicator light and ECM (Se\
e page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace ECM.
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I00494
Cruise Control ECUECT
22 9
15
9
E4S2
R−Y
ECM
E7
OD1
ODC17
18
G−R
G−O
C17
R−Y
R−Y
2 EC2 IH2
Ellectronically Con trolled
Transmission Solenoid
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−319
1996 LAND CRUISER (RM451U)
Electronically Controlled Transmission Communication Circuit
CIRCUIT DESCRIPTION
When driving uphill under cruise control, in order to reduce shifting due to ON− OFF overdrive operation and
to provide smooth driving, when down shifting in the electronically controlled transmission occurs, a si\
gnal
to prevent upshift until the end of the up hill slope is sent from the cru\
ise control ECU to the electronically
controlled transmission.
Terminal ECT of the cruise control ECU detects the shift change signal (\
output to electronically controlled
transmission No. 2 solenoid) from the ECM.
If vehicle speed down, also when terminal ECT of the cruise control ECU receives down shifting signal, it
sends a signal from terminal OD to ECM to cut overdrive until the end of the uph\
ill slope, and the gear shifts
are reduced and gear shift points in the electronically controlled transmis\
sion are changed.
WIRING DIAGRAM
DI5OK−02
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AB0119I00012 I00025
ON
OD
(−) (+)
DI−320
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check operation of overdrive.
PREPARATION:
Test drive after engine warms up.
CHECK:
Check that overdrive ON ↔ OFF occurs with operation of OD switch ON−OFF.
NG Check and repair electronically controlledtransmission (See page DI−129 ).
OK
2 Check voltage between terminal OD of harness side connector of cruise co\
ntrol ECU and body ground.
PREPARATION:
(a) Remove the ECU with connector still connected.
(b) Turn ignition switch ON.
(c) Disconnect the ECU connector.
CHECK:
Measure voltage between terminal OD of harness side connec-
tor of ECU and body ground.
OK:
Voltage: 10 − 14 V
NG Go to step 5.
OK
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