1996 TOYOTA LAND CRUISER Bolt

Z11798
AB B
A
A
B B
B
AT1369
AT
−8
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
792
Author: Date:
1996 LAND CRUISER (RM451U)
HINT:
At the time of installation, replace the gaskets with new ones.
5. REMOVE OIL PIPE
Pry up both pipe ends with a large screwdriver and remove the
pipe.
NOTICE:
At time of the installation, make sure that the oil pipe or the
magnet do not interfere with the oil pan.
6. DISCONNECT CONNECTOR FROM EACH SOLENOID
VA LV E
7. REMOVE VALVE BODY
(a) Remove the 17 bolts. Torque:10 N·m (100 kgf·cm, 7 ft·lbf)
Bolt length:
Bolt A: 23 mm (0.91 in.)
Bolt B: 32 mm (1.26 in.)
(b) Disconnect the throttle cable from the cam.
(c) Remove the valve body.
NOTICE:
Be careful not to drop the check ball body and spring.
HINT:
At the time of installation, install the body together the check
ball body and spring and Align the groove of the manual valve
to the pin of the lever.
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AT0T6−01
AT6684
Q05731
200 mm
(7.87 in.)
0.8 − 1.5 mm
(0.031 − 0.059 in.)
−
AUTOMATIC TRANSMISSION THROTTLE CABLE
AT−11
795
Author: Date:
1996 LAND CRUISER (RM451U)
THROTTLE CABLE
ON−VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE
(a) Disconnect the cable from the throttle linkage.
(b) Disconnect the cable from the cable clamps in the engine
compartment.
(c) Remove the bolt and disconnect the cable clamp from the
torque converter clutch housing.
2. REMOVE VALVE BODY (See page AT −7)
3. REMOVE THROTTLE CABLE
Remove the retaining bolt and pull out the throttle cable.
4. REINSTALL THROTTLE CABLE
(a) To install, follow the removal procedure in reverse.
HINT:
If throttle cable is new, stake the stopper on the inner cable.
(b) Bend the cable so there is a radius of about 200 mm (7.87
in.)
(c) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(d) Stake the stopper, 0.8− 1.5 mm (0.031−0.059 in.) from the
end of outer cable.
After installation, fill ATF and check the fluid level
(See page DI−131 ).
Adjust the throttle cable (See page DI−131).
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AT0T9−01
AT−16
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE RADIATOR GRILLE
(a) Remove the 5 screws.
(b) Using a screwdriver, disconnect the clip.
HINT:
Tape a screwdriver tip before use.
(c) Remove the radiator grille.
2. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 8 bolts and oil cooler. Torque: 11 N·m (115 kgf·cm, 8 ft·lbf)
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AT0TC−01
AT−20
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE BATTERY AND BATTERY TRAY
2. REMOVE 2 BOLTS AND LOOSEN FAN SHROUD OF COOLING FAN TO AVOID DAMAGE TO FAN
Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)
3. DISCONNECT THROTTLE CABLE
(a) Loosen the adjusting nut and disconnect the cable from the bracket.
(b) Disconnect the throttle cable from the linkage.
4. REMOVE UPPER SIDE STARTER MOUNTING BOLT Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
5. REMOVE TRANSMISSION SELECT L EVER AND
TRANSFER SHIFT LEVER
(a) Remove the clip, washer and wave washer, and discon- nect the transfer shift lever link.
(b) Remove the nut and washer, and disconnect the trans- mission select lever link.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
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−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−21
1996 LAND CRUISER (RM451U)
(c) Remove the transfer shift lever knob.
(d) Remove the 4 screws and console.
(e) Remove the 4 screws and transfer shift lever boot.
(f) Remove the 3 bolts and console box.
(g) Disconnect the 3 connectors.
(h) Remove the 6 screws and transmission shift lever assem-
bly.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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AT−22
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(i) Remove the 4 bolts and transfer shift lever.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(j) Remove the 2 cushions.
6. DISCONNECT THESE CONNECTORS:
No.1 vehicle speed sensor
No.2 vehicle speed sensor
Park/neutral position switch
Solenoid connector
ATF temperature sensor
Center differential lock indicator switch
L4 position switch
Neutral position switch
7. DISCONNECT BLEEDER HOSE FROM TRANSFER
8. REMOVE FRONT AND REAR PROPELLER SHAFT (See page PR−3 )
9. REMOVE OIL FILLER PIPE
(a) Remove the level gauge.
(b) Remove the upper side mounting bolt.
(c) Remove the bolt and filler pipe.
HINT:
At the time of installation, replace the used O −ring with a new
one.
10. LOOSEN 2 OIL COOLER PIPE UNION NUTS
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
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−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−23
1996 LAND CRUISER (RM451U)
11. REMOVE 4 STABILIZER BAR BRACKET MOUNTING
BOLTS
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
12. REMOVE ENGINE UNDER COVER
Remove the 4 bolts and engine under cover. Torque: 28 N·m (290 kgf·cm, 21 ft·lbf)
13. REMOVE TORQUE CONVERTER CLUTCH MOUNT- ING BOLT
(a) Remove the converter hole plug.
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench and remove the 6 bolts.
Torque: 55 N·m (550 kgf·cm, 40 ft·lbf)
HINT:
At the time of installation, first install gray colored bolt and then
5 other bolts.
14. REMOVE FRONT EXHAUST PIPE ASSEMBLY
(a) Remove the 2 nuts, bolts and gasket, and disconnect the
front exhaust pipe assembly.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
HINT:
At the time of inatallation, replace the used nuts and gasket with
new nuts and gasket.
(b) Loosen the clamp bolt and disconnect the clamp from the
No.1 support bracket.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
(c) Remove the 2 bolts and No.1 support bracket. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
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Q07409
AT−24
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(d) Remove the 4 nuts and 2 gaskets, shift the front exhaust
pipe assembly to the vehicle’s outside.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
HINT:
At the time of installation, replace the used gaskets and nuts
with new gaskets and nuts.
15. REMOVE STARTER
(a) Remove the nut and disconnect the terminal and connec-
tor.
(b) Remove the lower side mounting bolt and starter. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
16. REMOVE CROSSMEMBER
(a) Support the transmission with a transmission jack.
(b) Remove the 8 bolts and 2 nuts, and then remove the crossmember.
Torque:
Bolt: 61 N·m (620 kgf·cm, 45 ft·lbf)
Nut: 74 N·m (750 kgf·cm, 54 ft·lbf)
17. REMOVE TRANSMISSION
(a) Lower the rear end of the transmission.
NOTICE:
Be careful not to damage the cooling fan, brake booster
and brake line.
(b) Separate the wire harness from the transmission and transfer.
(c) Remove the oil cooler pipe mounting bolts from the torque
converter clutch housing, and then disconnect the 2 oil
cooler pipes from the elbows.
(d) Remove the 10 bolts and transmission. Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
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