1996 TOYOTA LAND CRUISER Ect

BO386−01
BO−32
−
BODY REAR WIPER AND WASHER
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT REAR WASHER NOZZLE
While operating the washer, check whether the point where the
washer fluid hits the back door glass and the upsurge area are
within the range indicated by the hatched line.
AApprox. 120 mm (4.72 in.)
BApprox. 120 mm (4.72 in.)
CApprox. 90 mm (3.54 in.)
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BO38H−01
−
BODY SIDE PROTECTION MOULDING
BO−41
1275
Author: Date:
1996 LAND CRUISER (RM451U)
SIDE PROTECTION MOULDING
COMPONENTS
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BO38I−01
BO−42
−
BODY SIDE PROTECTION MOULDING
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ENDS OF MOULDING
Using a scraper, pry the moulding loose about 30 mm (1.18 in.)
from the ends.
HINT:
Tape the scraper tip before use.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife.
(b) Scrape off adhesive from the body with a cutter or sand- paper.
NOTICE:
Remember that 30− 80 mm (1.18−3.15 in.) of the ends of the
moulding are glued tightly with a strong adhesive.Do not
reuse moulding.
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BO38J−01
BO6675
−
BODY SIDE PROTECTION MOULDING
BO−43
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
Precautions for storing moulding materials:
Store in cool place, avoiding direct sunlight, high temper-
ature and dust.
The moulding is of polyvinyl chloride, so do not allow it to
come in contact with thinner or other solvent, open flame,
or boiling water.
The storage time for the moulding and adhesive are lim-
ited to about 9 months.
1. CLEAN MOULDING MOUNTING SURFACE
Wipe off stains with cleaner.
2. HEAT BODY MOUNTING SURFACE
Using a heat light, heat the body mounting surface to 30 −50 ° C
(86−122 °F).
NOTICE:
When the moulding is installed, the temperature of the
mounting surface should be 20 °C (68 ° F) or higher.
3. HEAT MOULDING
(a) Using a heat light, heat the moulding to 30 −60 °C
(86−140 °F).
NOTICE:
Do not heat the moulding excessively.
(b) The temperature should not be higher than 80 °C (176
° F).
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BO5229
BO−44
−
BODY SIDE PROTECTION MOULDING
1996 LAND CRUISER (RM451U)
4. APPLY ADHESIVE TO MOULDING
Apply adhesive to both punched out ends of the moulding.
NOTICE:
Install the moulding within 7 minutes after applying the
adhesive.
Part No. 08850 −00051
5. LIFT MOULDING RELEASE SHEET FROM FACE OF
MOULDING
NOTICE:
When the moulding release sheet is removed, be sure that
no dirt or dust can get onto the uncovered area.
6. INSTALL MOULDING
Push the moulding to the body, as shown in the illustration.
NOTICE:
Be sure that the body and moulding are heated to the
proper temperature.
Do not depress the adhesive−coated parts exces-
sively but just hold them down with your thumb.
Scrape off any overflowing adhesive with a plastic
spatula and clean the surface with a dry rag.
After installation, do not wash the vehicle for 24
hours.
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BO−48
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
(c) Begin installation in the middle of the lower part of the
glass.
(d) Hold the glass in position on the body.
(e) From the inside, pull off one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
(f) To make the glass fit snugly, tap from the outside with your open hand.
4. APPLY ADHESIVE
(a) Put masking tape around the weatherstrip to protect the paint and the glass.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Lift the lip of the weatherstrip (with hand) land and fill
adhesive into the clearance.
ADHESIVE: Sikaflex−256HV or equivalent
5. CLEANING SEALER SURFACE
(a) Apply auto glass sealer dry, remove the masking tape.
HINT:
The auto glass sealer will harden in about 15 hours.
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−
BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
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BO38W−01
−
BODY QUARTER WINDOW GLASS
BO−55
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WEATHERSTRIP ON GLASS
(a) Attach the weatherstrip to the glass.
NOTICE:
If the weatherstrip has hardened, it may develop leaks. Use
a new one if possible.
(b) Insert a cord into the groove of the weatherstrip all the way
around with the ends overlapping.
2. INSTALL QUARTER WINDOW GLASS
(a) Apply soapy water to contact surface of the weatherstrip lip and to the body flange.
HINT:
Begin installation in the middle of the lower part of the quarter
window glass.
(b) Hold the glass in position on the body.
(c) From the inside, pull on one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
3. FIX IN GLASS
To make the glass fix snugly, tap from the outside with your
open hand.
4. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leak with auto glass sealer.
5. INSTALL ROOF HEADLINING
6. INSTALL ASSIST GRIPS
7. INSTALL REAR PILLAR GARNISH
8. INSTALL QUARTER PILLAR GARNISH
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